OMRON _DeviceNet_ (2)

LIC PRESS MODULE

NENT BROKEN COMPONENT

Upper magnetic detector of press cylinder (X16)

or cylinder
of press

Vacuum switch detector (X10)

actuator

sfer cylinder
ry actuator

Back Magnetic switch of transfer cylinder (X11)

.
ion cover
external

11

STATION 3: HYDRAUL

Nº FAULT SYNTHOM SUSPICIOUS COMPON

The manipulator of transfer of • Rotary actuator of body tr
4 body does not turn. manipulator

• Solenoide valve of rotary
body transfer manipulator

• Vacuum switch detector
• Back magnetic switch of i

transfer cylinder.

• Rotary actuator detector
• Wiring
• PLC

5 The rotary manipulator does • Central magnetic detecto
not stop in the central position rotary actuator.

6 The internal transfer cylinder • Wiring
does not go ahead • PLC

• Cylinder of internal transfe
• Solenoid valve of cylinder

transfer
• Magnetic detector of cylin

internal transfer
• Wiring
• PLC

LIC PRESS MODULE

NENT BROKEN COMPONENT

ransfer Back magnetic switch of internal transfer
actuator of cylinder.(X14)
r.
internal

or of the Central magnetic detector of the rotary actuator (X6)

er
r of internal Magnetic detector of cylinder of internal transfer (X12)

nder of

12

STATION 3: HYDRAUL

LIC PRESS MODULE

13

STATION 3: HYDRAUL

LIC PRESS MODULE

14

STATION 3: HYDRAUL

LIC PRESS MODULE

15

STATION 4: SELECTION-F

Nº FAULT SYNTHOM SUSPICIOUS COMP

1 The module does not run in • Step/ Automatic sele
automatic mode. • Wiring
• PLC

• Vertical cylinder of m

2 The manipulator of load shaft in • Solenoid valve of ve

the palet does not go down cylinder of manipula

• Detector of positioni

palet.

• Wiring

• PLC

• Vacuum solenoid va

3 The vacuum pad of the • Vacuum switch dete

manipulator does not release the • Wiring
shaft
• PLC

• Detectors in general

4 The process stopped without any • Wiring
specific reason
• PLC

• Inductive detector.

5 The inductive detector does not • Wiring
detect correctly
• PLC

FITTING OF SHAFT MODULE

PONENT BROKEN COMPONENT
ector Step/ Automatic selector (X2)

manipulator Detector of positioning over the palet
ertical (X7)
ator
ing over the

alve. • Vacuum switch detector (X11)
ector
• Magnetic detector of indexing plate
l (X23)

Inductive detector (X24)

16

STATION 4: SELECTION-F

Nº FAULT SYNTHOM SUSPICIOUS COMP

6 The station can not be switched • ON Push button
on • OFF Push-button
• Wiring
7 The capacitive detector does not • PLC
detect any part
• Capacitive detector
• Wiring
• PLC

The manipulator of putting shaft in Touching detector

8 the correct position turns the shaft • Wiring

without any reason. • PLC

• Rear magnetic dete

Horizontal Cylinder

9 The manipulator of incorrect shaft manipulator

rejection does not work • Wiring

• PLC

FITTING OF SHAFT MODULE

PONENT BROKEN COMPONENT

OFF push-button (X1)

• Capacitive detector (X25)

Touching detector (X13)

ector of
of

Rear magnetic detector of Horizontal
Cylinder of manipulator (X16)

17

STATION 4: SELECTION-F

FITTING OF SHAFT MODULE

18

STATION 4: SELECTION-F

FITTING OF SHAFT MODULE

19

STATION 5: SELECTION-

Nº FAULT SYNTHOM SUSPICIOUS

1 The module does not run - On push-butt
- OFF push-bu
2 The manipulator of load cover in the - Wiring
palet does not go down - PLC
-
- Vertical cylin
Solenoid valv
- cylinder of m
Detector of p
- palet.
Wiring
- PLC

- Vertical cylin
Solenoid valv
3 The vertical cylinder of manipulator of - cylinder of re
Vacuum swit
rejection incorrect cover does not go Wiring
PLC
up. -
Linear encod
- Wiring
PLC
-

-

4 The linear encoder does not measure -

the height correctly -

-FITTING OF COVER MODULE

S COMPONENT BROKEN COMPONENT
ON push-button (X2)
ton
utton

nder of manipulator Detector of positioning over the
ve of vertical palet (X12)
manipulator
positioning over the

nder of manipulator. • Vacuum switch detector (X23)
ve of vertical
ejection manipulator.
tch detector

der
• Linear encoder

20

STATION 5: SELECTION-

Nº FAULT SYNTHOM SUSPICIOUS

5 The inductive detector does not - Inductive det
detect metal material - Wiring
- PLC

6 The manipulator of loading the cover - Bottom magn
on the palet closes the gripper before vertical cylind
going down the palet man
- Wiring
- PLC

7 The photoelectric detector does not - Photoelectric

distinguish the colors correctly - Wiring

- PLC

8 The horizontal cylinder of the - Upper magne
rejection manipulator goes back vertical cylind
before the horizontal cylinder has
gone up. - Wiring
- PLC

-FITTING OF COVER MODULE

S COMPONENT BROKEN COMPONENT

tector. Inductive detector (X24)

netic detector of Bottom magnetic detector of
der of loading on vertical cylinder of loading on the
nipulator palet manipulator (X7)

c detector Photoelectric detector (X26)

etic detector of Upper magnetic detector of vertical
der cylinder (X21)

21

STATION 5: SELECTION-

Nº FAULT SYNTHOM SUSPICIOUS

9 The horizontal cylinder of the - Rear magnet
manipulator of rejection does not go Horizontal Cy
back and the cover is placed again manipulator
on the indexing table
- Wiring
- PLC

10 The station can not work in the step - Selector step

mode - Wiring

- PLC

11 The load manipulator does not turn - Detector of m
through the plate and leaves the positioned ov
cover where it has taken it.
- Wiring
- PLC

12 The Led of the magnetic detector of - Magnetic det
position over the feeder does not light manipulator1
on - Wiring
- PLC

-FITTING OF COVER MODULE

S COMPONENT BROKEN COMPONENT

tic detector of Rear magnetic detector of
ylinder of Horizontal Cylinder of manipulator
(X17)

p/ automatic Selector step/ automatic (X4)

manipulator Detector of manipulator positioned
ver the plate over the plate
(X22)

tector of loading Detector wiring (X6)
1

22

STATION 5: SELECTION-

Nº FAULT SYNTHOM SUSPICIOUS

13 The horizontal cylinder of rejection - Horizontal cy
manipulator does not go ahead rejection man

- Solenoid valv
cylinder of re

- Wiring
- PLC

14 The gripper of the manipulator of - Gripper
putting the cover in the plate does not - Solenoid valv
turn - Wiring
- PLC

15 The vacuum on the vacuum pads is - Solenoid valv

not made - Wiring

- PLC.

16 The manipulator of loading the plate - Bottom detec
closes the gripper before go down plate manipu

- Wiring
- PLC

-FITTING OF COVER MODULE

S COMPONENT BROKEN COMPONENT

ylinder of the Solenoid valves wiring (Y5-Y6)

nipulator

ve of horizontal

ejection manipulator

Solenoid valve of gripper (Y7)

ve of gripper

ve of vacuum pads Solenoid valve of vacuum pads.
(Y10)

ctor of loading the Bottom detector of loading the

ulator plate manipulator (X13)

23

ESTATION 6: SCREW

Nº FAULT SYNTHOM SUSPICIOUS COMP

1 The module does not run • On push-button
• OFF push-button
• Wiring
• PLC

2 The insertion manipulator does not go • Cylinder of the insertion
up • Solenoid valves of the i

manipulator´s cylinder

• Magnetic detector of the
manipulator´s cylinder

• Magnetic detector of the
• Wiring
• PLC

3 The insertion manipulator does not • Cylinders of the insertio
manipulators.
advance and the transfer cylinder does Solenoid valves of the c
insertion/ transfer manip
not return. • Magnetic detectors of th
insertion/ transfer manip
• Wiring
PLC
•
•

HANDLING- FITTING

PONENT BROKEN COMPONENT

ON push-button (X0)

n manipulator Magnetic detector of the grippers (X11)
insertion

e insertion

e grippers

on/ transfer Magnetic detector of the vertical cylinder of
insertion manipulator (X6)
cilindres of
pulators.
he cilindres of
pulators.

24

ESTATION 6: SCREW

Nº FAULT SYNTHOM SUSPICIOUS COMP

4 The insertion manipulator does not go • Insertion/ Transfer cylin
down. • Solenoid valves of Inse

cylinders
• Magnetic detectors of In

Transfer cylinders
• Wiring
• PLC

5 The insertion manipulator does not go • Cylinder of the insertion
up. • Solenoid valve of the in

manipulator´s cylinder

• Magnetic detector of the
manipulator´s cylinder

• Magnetic detector of the
• Wiring
• PLC

6 The station can no be switched on. • ON Push-button
• OFF Push- button
• Wiring
• PLC

HANDLING- FITTING

PONENT BROKEN COMPONENT

nders Magnetic detector of the horizontal cylinder of

ertion/ Transfer transfer module (X12)

nsertion/

n manipulator Magnetic detector of the grippers (X10)
nsertion
e insertion
e grippers

OFF Push-button (X1)

25

ESTATION 6: SCREW

HANDLING- FITTING

26

ESTATION 6: SCREW

HANDLING- FITTING

27

ESTATION 6: SCREW

HANDLING- FITTING

28

ANNEX B

ELECTRIC DIAGRAMS

ANNEX C

PNEUMATIC DIAGRAMS

ANNEX D

GRAFCET AND
CONTROL PROGRAMS

ANNEX E

MECHANICAL DIAGRAMS



















FMS-200