JK Engineering e-brochure

Welcome to JK Engineering,
specialist precision CNC
engineers.

JK Engineering uses some of the most
advanced CNC machines available

to produce extremely high precision
components for the aerospace,
medical, motorsport, defence,

electronics and robotics industries.

JK Engineering • t: +44(0)1923 291555 • e: [email protected]

JK Engineering’s Capabilities

• CNC 5-Axis Milling
• Multi Axis Turning
• Machining Metallics & Plastics
• Wire EDM & Die Sink
• CAD-CAM Services
• High Volume Production
• Rapid Prototyping

Industries we work for:
Aerospace
Medical
Motorsport
Defence
Electronics
Robotics

JK Engineering • t: +44(0)1923 291555 • e: [email protected]

Faster Turnaround

Your project timings are critical. With
our extensive CAD-CAM facility and
5 axis machining, complex curved
surfaces can be achieved in a single
operation.

This means you benefit from
much shorter lead times without
compromising the quality of product.

We can ship components via our own
transport, courier or airfreight. We
ship to most destinations, including
the USA (which can take as little as
24 hours).

JK Engineering • t: +44(0)1923 291555 • e: [email protected]

5-Axis Machining JK Engineering can offer you:

You can benefit from our continued • Rapid Turnaround.
investment in technology with the
latest: • Fully Automated Volume Production.

• 4 & 5-Axis Milling Centres • Machining a range of materials
including Aluminium, Titanium,
• CAD-CAM Software Inconel & Plastics.

• Automated Batch Production

• Lower Customer Costs

• Inaccuracies & Delays Eliminated

This provides our customers
consistently accurate production
components with the shortest lead
times and unrivalled quality.

JK Engineering • t: +44(0)1923 291555 • e: [email protected]

Multi-Axis Turning Rapid Prototyping

Your highly complex components can Our rapid prototyping services enables
be produced in a single operation on us to quickly and accurately fabricate in
our multi-axis turning machines. We real size or scale model. Our technology
have a range of equipment, all with full enables 2D to 3D modelling from one of
milling capability. your own drawings.

Traditionally, complex components are We can produce prototypes in a wide
produced on a combination of several variety of materials and plastics.
machines. We can do it on just one
machine, reducing set-up time and
ensuring greater accuracy.

Automatic material load and part
unload facilities enable us to produce
your large production runs.

Wire EDM and Die Sink

When you need the most delicate and
complex components, which can’t
be produced with standard
techniques, talk to us.
We use some of the most
advanced cutting technology
available. The EDM process uses
extremely fine wire to produce sharp
internal corners, down to a radius of
0.1mm.

Multiple components can be produced
simultaneously, reducing lead times.

JK Engineering • t: +44(0)1923 291555 • e: [email protected]

Inspection

Our inspectors are highly trained
engineers, which, along with our
latest machining techniques ensures
you receive unrivalled quality of
components.
Purpose Built Inspection Department:
• Climate Controlled
• Latest CMM Technology
• Laser Scanning
• Visual FAIR Software
• Reverse Engineering
• Standard or Pictorial CMM Reports

JK Engineering • t: +44(0)1923 291555 • e: [email protected]

JK Engineering Plant List

Milling: Work Area:
1 x 5 Axis DMU 60 EVO. X = 600 Y = 500 Z = 500
1 x 5 Axis DMU 60 EVO Twin Pallet. X = 600 Y = 500 Z = 500
5 x 5 Axis DMU 40 EVO. X = 400 Y = 400 Z = 380
3 x 5 Axis DMU 50. X = 500 Y = 450 Z = 400
1 x 3 Axis Milltap 700. X = 700 Y = 420 Z = 380

Turning: ø 254 X 650 (ø 80 Bar feed).
2 x DMG Mori NLX 2500. ø 250 x 1500 (ø 65 Bar feed).
1 x DMG Mori NTX 2000 / 1500S Mill-turn. ø 150 X 500
1 x HARRISON M300GH.

EDM (Electro Discharge Machining):
1 x Agie-Chamilles Clean Cut 440 Wire Erode.
1 x Agie-Chamilles Clean Cut 200 Wire Erode.
1 x Agie-Chamilles Robo Form 35 Spark Erode.

CAD CAM:
15 x Work stations using Open Mind Hyper-Mill.
2 x Hyper-Mill Mill / Turning Modules.
Licom Alphacam Advanced Wire.

Inspection:

1 x Nikon LK V 10.7.6 CMM.

Cameo Software with Advanced Reporting & SPC.

LC15DX Non-Contact Laser Scanner with Focus Software.

SP25 Scanning Probe (0.0018mm Accuracy). X = 1000 Y = 700 Z = 700

2 X Hexagon DEA Global Performance CMM.

PC DIMS ++ Software.

SP Scanning Probe (0.002mm Accuracy). X = 1000 Y = 700 Z = 700

Laser Part Marking:
1 x Electrox Scorpion Rapid 2.
Ø 140 Etching Field
Automatic Rotary Indexing
Maximum Marking Area 100mm X 100mm

JK Engineering • t: +44(0)1923 291555 • e: [email protected]

About our Factory John Kenny & JK Engineering

The use of advanced CNC machines, John Kenny started his working life as
lean manufacturing techniques and an apprentice CNC machinist within
a fully climate-controlled factory has the Aerospace and F1 industries. In
made JK Engineering a world-class 2001, whilst working for Red Bull F1,
precision component manufacturer, John made the decision to leave and
with a highly regarded reputation. start his own company.

We continue to invest in new Under John’s guidance, experience, and
machinery, technology and personnel, passion for quality, JK Engineering has
to serve you better and stay at the gone from strength to strength with
forefront of CNC manufacturing. the number of full time employees
now standing at 21 with an additional
JK Engineering 6 apprentices.
is certified to
ISO9001 & JK Engineering
AS9100. Unit 2, Leewood Farm, Harthall Lane
Watford, Herts WD4 8JJ, UK
t: +44(0)1923 291555
e: [email protected]

JK Engineering • t: +44(0)1923 291555 • e: [email protected]