Company Overview

Company
Overview

KALI- FL CONSULTING ENGINEERS (Private) Limited

“Janaki” Second Floor,
88 Sardar Patel Road
Adyar, Chennai – 600020
India
P- +91 44 4266 4311, 4266 4511

Kali – FL Consulting Engineers (Private) Limited

1. COMPANY PROFILE
2. CAPABILITIES & SERVICES PROVIDED
3. ORGANIZATION STRUCTURE
4. CORE TEAM PROFILE
5. AVAILABLE RESOURCES

This document is the property of Kali-FL CONSULTING ENGINEERS (PRIVATE) LIMITED and must not be passed on to any person or body not authorized by us
to receive it nor be copied or otherwise made use of either in full or in part by such person or body without our prior permission in writing.

Kali – FL Consulting Engineers (Private) Limited

COMPANY PROFILE & SERVICES OFFERED

This document is the property of Kali-FL CONSULTING ENGINEERS (PRIVATE) LIMITED and must not be passed on to any person or body not authorized by us
to receive it nor be copied or otherwise made use of either in full or in part by such person or body without our prior permission in writing.

Intro “FLCE” “KALI FLCE”

“KALI MHS” FRANCIS LEMAIRE the new shining star
CONSEILS ETUDES
a globally renowned
manufacturer of bulk a global leader in
providing consultancy
material handling services to bulk material
components & a pioneer in handling industries.
the manufacture of Conveyor

Idlers and Pulleys since
1976.

1

Core purpose

Kali FLCE offers world class technical consulting & value added integrated engineering
services (Mechanical/ Electrical/ Civil & structural) from concept to commissioning in the
field of bulk material handling for clients across,
INDUSTRIES:
Mines | Ports | Power | Cement | Ferrous & Non ferrous

“Our rich experience and know-how, will enable us to propose and offer consulting
engineering services particularly for long belt conveyors, pipe conveyors and other
speciality conveyors”

Demonstrated Strengths

 Kali BMH Systems is Globally reputed for Design, Manufacture & Supply of Top Quality
conveyor components for over 4 decades.

 FLCE is having vast experience of more than 4 decades in offering world wide Technical
services & assistance in the field of Bulk Continuous handling.

 Design expertise in long belt conveyors, pipe conveyors, downhill conveyors and other
stockyard and port handling equipment.

 A core team that has in-depth understanding of the domain.

 Can provide complete mechanical/electrical / civil & structural engineering solution.
 Huge References & databases developed in course of experience

 An experienced Team of Expert Draftsmen to develop drawings with enhanced quality &

Productivity.

2

Comprehensive Engineering services
(Mech/Civil/Struc/Elec)

Conventional Specialty conveyors Equipment Consultancy
BMH Systems services
Long belt conveyors Maintenance Vehicle
High speed conveyors Stockyard Equipment Feasibility
Pipe belt conveyors Barge / Ship Loader Studies
Down hill conveyors Belt feeders / Shuttle
FEED
Conv./Tripper Technical
Gates (RG,RPG,PG,FG)
Audit
V-Ploughs
QAP & ITP

Purchase Engineering Layout generation & Basic engineering
Review Design Optimization Detail engineering

Comprehensive
Engineering
services

Proposal
Engineering

3

Layout generation & • Mines
Optimization of
Material Handling • Power plants
System • Specialty conveyors
• Port handling

• RMHS @ Steel plants

Basic Engineering • GA of conveyors, galleries & trestles

• GA of Transfer towers
• Calculations, DBR & component

schedules
• GA of Process buildings

• Profiles & Flow Sheets

• Staad analysis of structures

• Load data for foundation design

4

Detail Engineering • Structural part Detailing
• BOQ generation
(Mech & Structural) • Pulley frames
• Chutes & Skirts
• Technological structures
• Take up system
• Equipment Detail

PROPOSAL
ENGINEERING

• Technical write ups
• BOQ’s for costing
• Alternate proposals & ideas
• Spec preparation
• Sketches/ Profiles

5

Purchase
Engineering

• Offer evaluation
• Vendor drawing checking
• Purchase requisition

Specialized Engineering

6

Specialized Engineering

FEA of Conveyor Components

 Optimization of Model
 In-depth Analysis of Critical components
 Theoretical Design Validation
 Design of Complicated Elements

Advanced Engineering

Staad analysis of frames

 Frame size selection
 Deflection & resonance check
 Utilization ratio check
 Wind load analysis for tech structures
 Load data for equipment frames

7

Advanced Engineering

Static & Dynamic analysis of LBC

 Used in Long trough & Pipe belt conveyors
employed with multiple drives.

 Assessment of take up movements &
& tension variations during

 Starting
 Operational stop
 Braked stop
 Emergency stop
 Advanced Software (Belt Analyst) is available
to carry out the same.

DEM of chutes Advanced Engineering

Chute design using discrete element method

 For smooth & consistent flow of material
 Minimum impact to cause wear of chute
 Central feeding on to the subsequent conveyor
 Minimum impact on receiving conveyor
 Minimum degradation of material during flow
 Minimum emission of dust from emission points

 In-house Software expertise is being developed.

8

3D MODELLING Advanced Engineering

• Complete Layout in 3D Software

Available

• Components in 3D AutoCAD  Civil 3D
• 3D Parametric model for Frames Inventor  Revit
• Clash/interference check Navis works
Infra works

• 3D for visualization Proficiency in Other
Software

FE Map Solid Edge
Ansys Solid Works
PRO E

Notable Works Status: Completed

Techno-Economic Study

Client : M/s Adani Infra (India) Limited

Project Details
A detailed Techno- Economic study was carried out for transportation of coal from mine
end to plant end as an alternate to MGR. In addition, feasibility of Ash transport via
return side of the high speed conveyor system was also studied and discussed.

Type : High Speed Coal Conveyor System (Pipe / Trough) as an alternate to MGR

Location : From Meenakshi Coal mines to an UMPP located near Bhedabahal Odisha

9

Notable Works

Techno-Economic Study Status: Completed

Client : M/s Adani Infra (India) Limited
Key Highlights

Length : Route A : ~28 km & Route B: ~ 24 km

Capacity : 23 MTPA of Coal Belt Speed : > 6 m/s, Drive : @ Head, Tail & Intermediate

Booster stations.

 14 Nos. of Alternatives were proposed out of which 6 were taken for detailed
commercial study

 Ground survey details were taken through sophisticated software like Civil 3D,
Infraworks & Google Earth Pro.

 Bridges over IB River crossing (~ 1.2 km Long)

Notable Works Status: Under Progress

Engineering of 20km Long Pipe conveyor system

Client : M/s Uttam Infra Logix Limited

Project Details
Engineering Support (Mechanical & Structural) to EPC Contractor (M/s JSPL Raipur,
Machinery division) for above ground Pipe conveyor system along with transfer towers
and Maintenance vehicles along with Integration of electrical and utilities.
Type : Pipe conveyor system

Location : From Bilaimunda Coal mines to JSPL Tamnar Power Plant

10

Notable Works

Engineering of 20km Long Pipe conveyor system Status: Under Progress

Client : M/s Uttam Infra Logix Limited

Key Highlights

Length : 2 Nos. ~7.5 km Long & 1 Nos. ~ 5 km Long

Capacity: 2000 TPH Coal , Belt Speed: 4.5 m/s, Pipe Dia: 550mm Belt Width: 2100 mm

• 6 Nos. Maintenance vehicle are being used

• Bridge over Kelo river crossing ( 150m long).

• Retrofitting of Available components from a previous project.

Other….. Notable Works

 Front End Engineering Design for Sulphur handling system for a Port Project in Malaysia

 Technical Consultancy services - Suggestions for improvement of CHP of Kalisindh TPP

 Design calculation for BF feed conveyor with Multiple drives for Angul Steel plant

 Proposal Engineering – for Fly ash handling system for Inland waterways at Haldia

 Proposal Engineering –Coal & stone chips handling system for Inland waterways at

Sahibganj

 Mechanical GA drawing preparation for Rayalseema TPP.

 Basic and detail engineering of CHP for M/s Grasim Harihar Thermal power plant

 Detail engineering of conveyor mechanical for Angul steel plant

11

Thank You!!!

12

Kali – FL Consulting Engineers (Private) Limited

ORGANIZATION STRUCTURE

This document is the property of Kali-FL CONSULTING ENGINEERS (PRIVATE) LIMITED and must not be passed on to any person or body not authorized by us
to receive it nor be copied or otherwise made use of either in full or in part by such person or body without our prior permission in writing.

Kali – FL Consulting Engineers (Private) Limited

ORGANIZATION STRUCTURE

This document is the property of Kali-FL CONSULTING ENGINEERS (PRIVATE) LIMITED and must not be passed on to any person or body not authorized by us
to receive it nor be copied or otherwise made use of either in full or in part by such person or body without our prior permission in writing.

Managing BOARD OF
Director
K. R. Baskar Director

Technical

Francis Lemaire

Structural Consultant GM
& Retainer En

R. Ravichandran Jaladhi

Equipment Consultant & M
Ret ainer En

C. B. Ray S. Sai

External Agency- For Assistant
Electrical & Manager -
Engineering
Instrumentation Works
T. Kumarasamy
External Agency-
For Structural Detailing – C. Ramakrishnan
Outline Agreement Agency
Sr. Design Engineer-Struc
Need Based Consultants/
Approved Freelancers V. Vignesh

Consultant Pool bound by NDA Graduate Engineer-Trainee
(Struc)

F DIRECTORS Director
Finance
Director K. R. Giridharan

Operations

Kumar Vikram

M- Mentor
ngineering
M. S. Sivaraj
Dutta

Manager -
ngineering

iram

Assistant Freelancing
Draftsmen
Manager - 5 Persons
Engineering
Chart Rev 15 Sep 2015
T. B. Lawrence

K. Srinivasan

Sr. Drafting Engineer

R. Ramesh

Design Engineer

R. Prasanth

Design Engineer

Kali – FL Consulting Engineers (Private) Limited

CORE TEAM PROFILE

This document is the property of Kali-FL CONSULTING ENGINEERS (PRIVATE) LIMITED and must not be passed on to any person or body not authorized by us
to receive it nor be copied or otherwise made use of either in full or in part by such person or body without our prior permission in writing.

Mr. KUMAR VIKRAM

Retired Vice President & Head, Larsen &Toubro,BMH Business unit.

Profile overview Major Projects Handled
(With Previous Employer In Last 10 Years)

*4 MTPA Coal Unloading/Handling plant for Haldia Dock Complex.

Kumar Vikram *17 km Single Flight Long belt conveyor for Lafarge Surma cement,
Bangladesh - A World record- (Ref: Wikipedia)
Director - *Coal Handling Plant for NTPC Ltd, Kahalgaon Super thermal Power
Operations & Business p*Claonatl, &VinIrdoynaOchraelhSaTnPdPlientgc.system for Dhamra Port co.Ltd.

Development *8 Nos Special Mining equipment Including 1400 Ltr Bucket wheel
Excavator for Neyveli Lignite Corporation Ltd.
*Coal & Iron ore Handling plant for TATA Steel Ltd,Jamshedpur.

* More than 42 Years Experience in Bulk Material Handling *Engine on Load system for TSL, Naomundi ore mines.
Industry.
*Base Mix and coal handling plant for ISP Burnpur 2.5MTPA
Expansion Project

* Involved in Promoting Innovative technologies in the field of *Port Handling system for Adani Vizag coal terminal (p) Ltd.

Bulk material handling

*Attended Middle & Top management MDP Programme New Technologies Introduced
conducted by IIM- Ahmadabad.
Selected in Top Talent Programme conducted by L&T. New Wagon Loading and Unloading technology including new
generation Wagon tipplers resulting in reduction of capital and
operational cost

*Have Co-Authored four articles which have been published in Introduction of Hydraulic Drives in Equipments resulting in Value

International Journals. engineering, Enhance operation efficiency & Machine availability

*Represented L&T at Special Mining Exhibition at salt lake city, Developing O&M as a New business line to enhance customer
Utah, USA & Presented a paper on Lafarge conveyor system satisfaction and improve returns.

Held additional charge as head L&T Kanchipuram Workshop Promoting new business line like Specialty conveyor and Ash handling

from April 2009 to Jan 2013. system in L&T.

*B.E. (Mechanical) From Indore University-1972. High Capacity stacker reclaimer’s with “C” Frame first of its kind in

PG Diploma in Business management (PGDBM) from XLRI- India.

Jamshedpur-1980.

*Retired as VP & Head, of L&T Bulk material handling business Functional skills Industry Expertise

unit. Was in charge of this business from Nov 2002 till *Expert in Proposal Engineering, * Material Handling

retirement. Was a member of MMH IC Board from 2008 till Application Engineering & Networking System in

retirement. During this period of 10 years, business grew in all Power/Steel/Port/Mine/

parameters. L&T remained consistently market leader in Bulk *Expert in Business Development & *CeSmpeecniat leittyc Conveying for
Material handling industries. Many landmark projects Administration External Material Handling
including Lafarge Long belt conveyor, a World record project Plants (Mine to Port/Plant)
were executed.

Mr. FRANCIS LEMAIRE

Founder & Managing director of FLCE, Offering world wide technical services,
Design, Expertise & assistance in the field of Bulk Continous handling & Hoisting.

Profile overview Major Projects Handled
*AUMUND, France | Design of World's Longest single flight conveyor,
carrying Limestone/clay from Meghalaya to plains of Bangladesh
covering a distance of 17km for Lafarge Surma cement plant-
executed by L&T, Running Sucessfully since 2006.

Francis Lemaire *AUMUND, France | Miscellaneous technical projects and studies |
Assessment of a stacker | Basic study of a coal circuit (bulk material
Director Technical handling equipment: BC, stackers and reclaimers.

*FCB Cement, France | Studies of BC for different cement plants:
Vietnam, Qatar, Brazil | LBC feasibility study.
*SCHADE, Germany | Re-engineering: bridge and portal reclaimers
(particularly for coal, cement and steel plants) | Technical advice for
different projects.

*Technical & Project Director, AUMUND, France | A French *POLYSIUS, Germany | LBC feasibility study (10 km long)

subsidiary of the German AUMUND and worldwide leader *ERAMET, France | LBC feasibility study (5 to 15 km long)
of industrial goods for bulk continuous handling and

storages. *LAFARGE, Group | LBC feasibility study (Morocco, China, India,

*Project Director, Member of Board - REI Company | Bangladesh, Spain) | Assessment of bulk handling circuit for cement
Worldwide Leader - Engineering and goods particularly for plants (BC, stackers, reclaimers, ship loader) and proposition of
Long Belt Conveyors. technical adaptations.

*EUREMI, Belgium | LBC and Pipe conveyors feasibility studies.

*Chief Engineer, HOD - Engineering & Design | Cement *HOLCIM, Belgium | Project study of bulk material storages (limestone

Division - FCB company, Fives Lille Group. and gypsum)

*Product and Project Manager | Cement Division - FCB *ITALCEMENTI, Morocco | Feasibility study: transformation of a
company, Fives Lille Group. circular storage (limestone): stackers and circular bridge reclaimer

*World renowned expert in the design of Speciality *TECGATES Malaysia | Feasibility study: down hill belt conveyor with
conveyors. vertical and horizontal curves.

*TECHMI France | Feasibility studies: LBC and stackers | Basic

engineering: Europe's Longest Conveyor, LBC of 6.25 km long for
VICAT (cement plant) with very short horizontal radius (500 m, 4

nos.): PG Test executed with success.

* Through L&T - Design of Pipe conveyors 3 Nos for Tata steel RMHS &

Surplus coke/2 Nos for ISP Burnpur Industry Expertise
Functional skills

* Expert in designing of Speciality * Material Handling System

conveyors- LBC/Pipe/Downhill/High in Steel Plant

Speed.

* Expert in designing of Circular & Linear * Coal Handling System in

storage equipments. Port & Power.

* Speciality Conveying for
External Material Handling
Plants (Mine to Port/Plant)

Mr. J DUTTA

General Manager Engineering with core focus on Layout development, Design & Engineering
of Speciality conveyors for Bulk Material Handling systems in Power Plant,Ports,Steel Plant
& Mines.

Profile overview Major Projects Handled
With Previous Employer ( Larsen & Toubro, BMH Division )

J DUTTA 1. CHP for power plants for NTPC - Simhadri, Kahalgaon, Vindhayachal, Nasik, etc.

General Manager Engineering 2. 17km long Horizontally curved long belt conveyor for Lafarge

(Mechanical) 3. Pipe conveyors for L&T-Cement, HINDALCO Power plant, RMHS of IISCO Burnpur,

RMHS for Tata Steel Ltd, Relaince-Jamnagar, HMEL- Bhatinda,IOCL- Paradip.

4. RMHS for cement plants for L&T - Gujrat, Tadipatri, Awarpur, Hirmi etc, ACC-Wadi
etc.
5.RMHS for steel plants like JSPL - Toranagallu, Tata steel, Bhusan, etc.

*General Manager Engineering with 39 years of experience 6. Port handling systems like paradip, vaizag, Dhamra etc.

in diverse field - Developmental projects, Material

Handling projects, Team building, Structural engineering & 7. Mine head crushing, screening, stockyard & railways loading system for TSL - Joda,

Construction. Noamundi, etc, NCL- Amlohri, Nigahi, etc.

8. Port to Plant high speed long belt conveying systems for L&T-Gurajat, Adani-Kandla

*Specialist in Long Belt & Pipe Conveyors, Having 9. Development of maintenance vehicle for long conveyor for Lafarge, Orissa Mining
experience of concept to commisioning. corporation

* Leads a group of engineers and draughtsman and 10. Development of automated container handling system for container yards

involved in projects for both tender and operating jobs in 11. Standardization of various designs, calculations & conveyor components

domestic & International market.

*Qualified as Civil/ Structural Engineer & started carrer at With Previous Employer ( Bridge & Roof Company )
construction site.
1. Design & detailing of composite construction road bridges of 2X50m span + 100m
span for Nepal under international consultant Rendell Palmer & Triton.

*Extensively worked at structural design & detailing 2. Design & detailing of 79m diameter & 20m high crude oil storage tanks for various
engineering for 8 years. refineries like Haldia, Vizag, Chennai, Cochin, Mumbai etc

3. Design & detailing of structural steel buildings including electric loco workshop with
50T crane for Indian railways, tall steel process building for IEL Gomia, workshop
expansion project for Balmer Lawrie etc.

*Developed expertise & worked for 30 years in the field of 4. Design & detailing of various sizes of supported / unsupported cone roof covered
mechanicals involving benefication/ material handling/ product storage tanks starting from 13m diameter to 35m diameter. And 20m high.

developmental projects. Functional skills Industry Expertise

* Layout Development, System Design - Basic design * Speciality Conveying for

and Detail engineering of Bulk Material Handling External Material Handling Plants

*Dealt in creating/ developing competency of team & System. (Mine to Port/Plant)
implementation of latest tools for analysis/ design/
drafting. * Design,Review and Checking of basic & detail * Material Handling System in
engineering for pipe conveyors/LBC/Downhill Steel Plant, Cement plant, Power
conveyors plant, etc.

* Manage & co-ordinate engineering for any * Material Handling System in
Port.
*Has the ability to perfrom analysis of mechanical material handling & other projects complete.

structures & equipments with softwares like Staad & FEM,

Belt Stat, DEM, PDS, CIVIL 3D(IDS).

Mr. R RAVICHANDRAN

Retired Joint general manager (Head of Design - Civil & Structural) from Larsen & Toubro
Limited, BMH Division.

Profile overview Major Projects handled

R Ravichandran With Previous Employer (Larsen & Toubro, BMH Division)

*CHP For NTPC-Barh -Phase -I
*CHP for NTPC-Simhadri -Phase II

Senior Advisor & Consultanant *Wagon Tippler Package, NTPC Farakka

(Civil & Structural) *Bhushan steel conveyor Packages

*RMHS For IISCO steel plant

*Tuticorin Thermal Power plant -CHP for NTPL

*Tiroda Thermal Power plant - CHP for Adani

*35 years of experience in Civil & structural design,for Various *GMR, Chattisgarh Coal handling system

Minerals & Metals plants, Material Handling system, Speciality *DB Power Coal handling system

conveying etc. *Rajpura Coal Handling system

* Guides a team of Civil & structural personnel for providing *NCL-Block B, Coal handling system
consulting engineering services for material handling system. *TISCO - Joda/Naomundi Iron ore handling at Mines

* M.E (Civil), Indian institute of Science Bangalore & B.E (Civil) *Tata Steel RMHS & Surplus coke package
in College of Engineering Guindy, Chennai. *Reliance India limited, Jamnagar MHS & Slag handling system.
*Adani - Vizag port CHP, Kandla port CHP, Parsakente Mines

Functional skills Industry Expertise
* Project Monitoring & co-ordination * Material Handling System in
Steel Plant
* Expertise in C&S System design for
Material Handling system * Coal Handling System in
Port/Mine/Power plant

* Headed a team of 120 Personnel of * Speciality Conveying for
Civil & structural design & guided them External Handling Plants (Mine
for carrying out Estimation, Basic & detail to Port/Plant)
design for Material handling system.

*M&M plants through Rourkela
Steel plant, SAIL

* Member of Indian Geo
technical Society

*Member of BIS Committee for
Tiles & Floor finishes.

Mr. M S SIVARAJ
Retired Deputy General manager (Design) from Kali MHS, Kumbakonam.

Profile overview Major Projects Handled
With Previous Employer (Kali MHS) -Product Design &
M S Sivaraj Development (Idler,Frames, Pulley etc)

Chief Mentor *Through L&T - CHP For NTPC-Barh, Simhadri, Kahalgaon, Dadri,
(Mechanical) Vindyachal.
*Through L&T - MHS for NCL - Amhlohri Mines, Adani - Parsekente Mines,
Tata -Joda & Naomundi Mines, Korba Mines etc.

*Through L&T - MHS for Dhamra Port, Adani Vizag Port, Paradeep Port,
Adani-Mundra Port, Adani Kandla Port etc.

*Through Thyssen Krupp - CGPL - Mundra Port

*Through Sandvik - NMDC- Bailadilla Mines

*32 Years experience in design & development of conveyor *Through Bateman - Joda Mines
ancillaries (like Idlers, Pulleys, Frames etc) for belt conveyors in *Through L&T - Pipe conveyor Idler/Idler support frames
the field of bulk material handling

* Guides a group of engineers and draughtsman in product
development, Assembly drawing preparation, Design for
manufacturability etc.

* Has a Master Degree in Mechanical Engineering (Engineering
Design) from PSG College of Technology, Coimbatore. (Year
1977)

Functional skills Industry Expertise
* Expertise in product design &
development. * Product design &
manufacturingfor belt conveyors
* Expertise in Fabrication process & in
Component design standards. Steel/Mine/Power/Port/Cement
etc.
* Expertise in Product Inspection &
quality control. * Ancillary design for Speciality
Conveying.

Mr. SAIRAM S

Engineering Manager with core focus on Layout development, Design & Engineering of
Speciality conveyors for Bulk Material Handling systems in Power Plant,Ports,Steel Plant &
Mines.

Profile overview Major Projects Handled
With Previous Employer (Larsen & Toubro, BMH Division)
Sairam S
1. RMHS PKG For IISCO Steel Plant- Complete Design Calculations (More
Engineering Manager than 160 Conveyors)
(Mechanical) 2. RMHS PKG for Bhushan Steel plant- Complete Pulley design (More than
100 conveyors)
*Engineering manager with 8 years & 9 Months experience in 3.Adani power, Tiroda/ Bhushan Steel RMHS- Mechanical GA of Process
System design, Basic & Detail Engineering of Bulk Material buildings
Handling in Port, Power plant,Steel Plants & speciality
conveyors. 4. Tata Steel Plant, RMHS – Layout & Vendor drgs evaluation (Project is
* Leads a group of engineers and draughtsman and involved in Brown field)
projects for both tender and operating jobs in domestic & 5. Bhushan Steel plant & Tata Steel Plant – Detail drawings through
International market. Parametric Modelling using 3D Modelling software Solid Edge
6. Coal Handling system at Vizag Port, Adani- Engineering Incharge/Co-
*Trained in designing speciality conveyors which includes pipe ordinator (For all the disciplines)
conveyors/Long belt conveyors/Downhill conveyors & also has 7. Coal Handling system at Kandla port, Adani- Engineering Incharge/Co-
hands on experience in its design. ordinator (For all the disciplines)
8. Prepared Layout & Estimate for more than 50 Tender jobs
* Has a Master Degree in Mechanical Engineering (Computer
Aided Design) from CEG, Anna university,Chennai. 9. IISCO RMHS PKG- Pipe conveyor Design

11. Prepared Layout & estimates for more than 15 Specialty Conveyor
project during Proposal Stage.
Some of such Jobs are listed below
* OLBC, Sasan- Reliance - 17.5 km Long

* NMDC Downhill conveyor - 4.9 km Long

*TATA Khondbond Pipe conveyor - ~5 & 3.7 km Long

* Has exclusive knowledge in 3D modelling softwares which Functional skills Industry Expertise
* Material Handling System in
includes Solid edge/Autodesk inventor/Navis works/Civil * Layout Development, System Design - Steel Plant

3D/Infra works etc. Basic design and Detail engineering of * Coal Handling System in Port.

Bulk Material Handling System.

* Has the ability to perfrom analysis of mechanical structures & * Design,Review and Checking of

equipments with softwares like Staad pro & FE-Map NX nastran, calculation and parameter of various

DEM of chutes etc. material handling equipments &

components

* Design,Review and Checking of basic & * Speciality Conveying for

detail engineering for pipe External Material Handling

conveyors/LBC/Downhill conveyors Plants (Mine to Port/Plant)

* Manage & co-ordinate engineering for
any material handling project complete.

Mr.THIRUMALAIKUMARASAMY.K

Asst. Engineering Manager with core focus on Layout development, Co-odination with other
decipline & Engineering of Conveyors and Speciality conveyors for Bulk Material Handling
systems in Power Plant,Ports,Steel Plant & Mines.

Profile overview Major Projects Handled
With Previous Employer (Larsen & Toubro, BMH Division)
Thirumalaikumarasamy K
1. NTPC- BARH - Layout & Basic engineering
Asst. Enginnering Manager
2. Dhamra port - Layout, Basic & Detail engineering

3. RMHS PKG For IISCO Steel Plant - Layout, Basic, Detail engineering & Interface
with other decipline (140 conv. & 60 buildings)

4. NTPL - Tutucorin Coal Handling plant, – Layout, Basic, Detail engineering &
Interface with other decipline (24 onv. & 15 buildings)
5. DB Power (2x500MW power plant) – Layout, Basic, Detail engineering &
Interface with other decipline (17 Conv. & 9 buildings)
6. TSL SURPLUS COKE – Layout, Basic, Detail engineering & Interface with other
decipline for Pipe conveyor which carries material on both carrying & Return side

*ASST. Engineering manager with 18 years Experience in Layout, 7. NCL block-B – Layout, Basic, Detail engineering & Interface with other decipline
for Coal handling conveyors from Mine.
Basic & Detail Engineering of Bulk Material Handling in Port,
Power plant,Steel Plants & speciality conveyors.

4.5 years in Fenner(india) Ltd, 8. NCL - NIGAHI – Layout, Basic, Detail engineering & Interface with other

1 year in FL Smidth, decipline for Coal handling conveyors from Mine.

4.5years in Tecpro systems Ltd,

9.6 years in Larsen & Toubro limited

* Leads a group of engineers and draughtsman and involved in Devloped Layout & Estimate for more than 40 Tender jobs
projects for both tender and operating jobs in domestic Market.
Some of such Jobs are listed below
1. IISCO-burnpur 2.5MTPA steel plant

* Has a Bachlor Degree in Mechanical Engineering (Mechanical) 2. NMDC, Orissa Mining Corporation
from CEG, Anna university,Chennai.
3. Gua iron ore minining (10MT expansion plant)

4. Reliance Captive power plnat (Dhaej & Hazira),
5. TSL-Khonbond iron ore mines

6. BALCO-CHP (1200MW CHP Expansion project with
Pipe conveyor system)
7. JSPL-TAMNAR (4x600 MW Pipe conveyor system)

8. QPMC - GABBRO TERMINAL EXPANSION PROJECT

9. NCL-Khadia , NCL-Nigahi & BCCL-Tetulmari
(Coal handling plant from Mines)

Functional skills Industry Expertise

* Layout Development, Basic design and * Material Handling System in Steel
Detail engineering of Bulk Material Plant
Handling System.
* Coal Handling System in power &
* Review and Checking of basic, Detail Mines plant
engineering for Conveyors

* Co-ordination with other decipline &

Vendor for Basic & Detail drawings of
Bulk material handling system

Mr. T.B.LAWRENCE

Assistant Engineering Manager with core focus on Layout development, Basic & Detail
engineering of Conventional conveying system for Bulk Material Handling.

Profile overview Major Projects Handled

T.B.LAWRENCE With Previous Employer (Larsen & Toubro, BMH Division)

1. RMHS PKG For IISCO Steel Plant- Mechanical Basic & Detail Engineering
(Design Engineer)

Assistant Engineering Manager 2. RMHS PKG for Bhushan Steel plant- Mechanical Basic & Detail
Engineering (Design Engineer)

3. RMHS PKG for TATA STEEL (TSL-KPO) - Mechanical Basic & Detail
Engineering (Design Engineer)

4. RMHS PKG FOR RELIANCE Jamnagar Gasification Project– Mechanical
Basic & Detail Engineering (Design Engineer)
5. Coal Handling system for Adani power (Tiroda TPP) Mechanical Basic &
Detail Engineering (Design Engineer)

* Mechanical Engineer with 23 years of total experience. 6. Mechanical Basic & Detail Engineering for Bakreshwar Thermal Power
Project - West Bengal.

* 9 years experience in UNR Tooling System Sdn. Bhd. (MALAYSIA) 7. Mechanical Basic & Detail Engineering for NTPC - Barh Super Thermal
as Senior Design Engineer. Power Project.
8. Mechanical Basic & Detail Engineering for Wagon Tippler Package -
* 10 years experience in Larsen & Toubro Ltd., BMH Division in Farakka STPS-NTPC.
Layout development, Basic & Detail engineering of Conventional
conveying system for Bulk Material Handling in Power plants & 9. Mechanical Basic & Detail Engineering for Rajpura Thermal Power Project
Steel Plants. - Naba Power.

* Has an HONOURS Diploma in Mechanical Engineering from 10. Mechanical Basic & Detail Engineering for Adani Vizag Port Coal import
Central polytechnic college. Berth - Andra Pradesh.

* Leads a group of engineers and draughtsman and involved in
projects for operating jobs in domestic market.

Functional skills Industry Expertise

* Layout Development of Bulk Material * Material Handling System for
Handling System. Steel Plants.

* Basic design and Detail engineering of * Coal Handling System for

Bulk Material Handling System. Power Plants.

* Review and Checking of Vendor

Drawings of various Material Handling
Equipments.

* Review and Checking of Basic & Detail

Engineering for Conveyors, Junction
Houses and Process Buildings.

Mr. RAMAKRISHNNAN C

Analysis, Design and Detailing of Steel and RCC structures likes conveyor gallery, Junction
houses, Tunnel and Pipe Rack.

Profile overview Major Projects Handled
With Previous Employer (Fluor Daniel India Pvt. Ltd)
Ramakrishnan C
*KAZAKH PROJECTS JOINT VENTURE LIMITED, TENGIZCHEVROIL

(Civil & Structural) With Previous Employer (Larsen & Toubro, BMH Division)

* LALITPUR SUPER THERMAL POWER PROJECT - 3 X 660 MW, UP

* DHAMRA CHANDBALI EXPANSION PROJECT - III ORISSA

* Design Engineer with 6 years of total experience. *BLOCK B OPEN CAST PROJECT - Material Handling Syetem
* Analysis, Design and Detailing of Steel & RCC structural
element as per relevant codal provision. *LINGARAJ MCL – OCP - Material Handling Syetem

* Computer modelling, analysis and design using STAAD-Pro. * DB SUPER THERMAL POWER PROJECT-2X600MW, CHATTISGARH
* Raw Material Handling System from Wagon Tippler 4 & 5 & Track Hopper
* Perparing Material Take off & Solving Queries araising from 12 to Stock Yard & Coal & Coke Preparation (PKG.NO. 6MT 396 & 399),
site.

* Preparation of Design Calculations involving sizing of various
elements of the structure for both Approval and GFC drawings

* Has Completed M.E in STRUCTURAL ENGINEERING from
Mepco schlenk Engineering College, Sivakasi.

Functional skills Industry Expertise

* Perparing Material Take off & Solving * Material Handling System in

Queries araising from site. Steel Plant

* Carry out Engineering and produce * Coal Handling System in power
Design Deliverables as per requirements plant
within the delivery schedule.

* Preparation of Civil/Structural Bill of * Piping System in Thermal

Quantities for operating jobs. power plant

Mr. SRINIVASAN K

Drafting Engineer with core focus on Mechanical and Piping Layout development, Basic &
Detail engineering of Conventional conveying system for Bulk Material Handling.

Profile overview Major Projects Handled
With Previous Employer (S & P)
Srinivasan K
* Punjab Biomass-1X12 MW, Bleed cum condensing STG - SIEMENS
* BIRLA CELLULOSIC (A UNIT OF GRASIM INDUSTRIES LTD.) - TDPS
* 1 x 7.5 MWSCUF BIOMASS POWER PROJECT - TRIVENI

With Previous Employer (TECHNOFAB ENGINEERING LTD.)

Drafting Engineer (Mechanical) Department of Atomic Energy (DAE), Kalpakkam, Chennai.
500 MWe FAST BREEDER REACTOR PROJECT
BHAVINI-(Bharathiya Nabhikiya Vidyut Nigam Limited), Kalpakkam

* Drafting Engineer with 9 years of total experience. With Previous Employer (GULF ENGINEERS & CONSTRUCTORS
* Mechanical & Piping Layout development,
PVT LTD.)

* MRF, NARANAMANGALAM, PERAMBALUR.
* HINDUSTAN PETROLEUM CORPORATION LIMITED LPG PLANT AT CHAKAN
* CHENNAI PETROLEUM CORPORATION LTD.

* Basic & Detail engineering of Conventional conveying system With Previous Employer (Larsen & Toubro, BMH Division)

for Bulk Material Handling. *BLOCK B OPEN CAST PROJECT - Material Handling Syetem

* Has Completed I.T.I Draughtsman Mechanical In Indian Red *LINGARAJ MCL – OCP - Material Handling Syetem
Cross Society,Egmore, Chennai.
*CHHABRA SUPERCRITICAL TPS STAGE-II, UNIT 5 & 6 - Material Handling
* Has Completed Diploma in Mechanical Engineering In Madras Syetem
Institute of Engineering Technology (M.I.E.T.)
Kodambakkam, Chennai.
* Has the ability to perfrom with softwares like Microstation &
plant design system.

Functional skills Industry Expertise

* Layout Development and Detail * Material Handling System in

engineering of Bulk Material Handling Steel Plant

System.

* Preparation of General Arrangement of * Coal Handling System in power

Conveyors, General Arrangement of plant

Transfer Tower & Process buildings.

* Expertise in Fabrication process & * Piping System in Thermal
Component design standards. power plant

* Preparation of General Arrangement of
Piping Systems(IBR/NIBR) & Equipment
Vessels.

Kali – FL Consulting Engineers (Private) Limited

AVAILABLE RESOURCES

This document is the property of Kali-FL CONSULTING ENGINEERS (PRIVATE) LIMITED and must not be passed on to any person or body not authorized by us
to receive it nor be copied or otherwise made use of either in full or in part by such person or body without our prior permission in writing.

Kali – FL Consulting Engineers (Private) Limited

MAN POWER : 4 Persons
Senior Consultants : 7 persons
Engineers : 4 persons
Draftsman : 5 persons (Freelancing)
Other Draftsmen : 2 persons
Non – Technical

SOFTWARES:

AutoCAD : 7 nos

Staad Pro : 2 nos

Proge CAD : 2 nos

Belt Analyst Pro : 1 nos

Product Design Collection : 1 nos. (AutoCAD, Inventor Professional, Navis works Manage,
3DS Max, etc.)

Architecture Collection : 1 nos. (Revit, AutoCAD Civil 3D, Infraworks 360, AutoCad
MEP, AutoCAD Plant 3D, etc.)

Others : Microsoft Office Professional, Adobe Professional.

HARDWARES: : 11 no’s (With 2 Nos. Work station).
COMPUTER : 3+2 KVA with 4 hours backup – 2 Nos.
UPS : A0 Plotter
PRINTER
: A3/A4, Kyocera Color Print, Scan, Xerox facility
SERVER
: A4 HP Printer with Scan, Xerox.

: IBM-3500 M4, Hexacore 32 GB Ram, 4 TB Hard disc. 1 Nos.

This document is the property of Kali-FL CONSULTING ENGINEERS (PRIVATE) LIMITED and must not be passed on to any person or body not authorized by us
to receive it nor be copied or otherwise made use of either in full or in part by such person or body without our prior permission in writing.