Version: CS/V1/0124 Description CAC®-DM LASTIC is a two component, high performance elastomeric acrylic polymer modified cementitious waterproofing protective coating system. It requires only the addition of clean water at site to produce an easily brush able coating. Area of Application • CAC®-DM LASTIC is used as a waterproofing treatment for roof, basements rafts against rising dampness, retaining structures, water bodies, reservoirs, balconies, bathrooms, sunken areas, fountains, dome structures, decks and terraces. • Damp patches on walls, to seal joints through which there is possibility of water ingress and in any other area, where a quick solution for waterproofing and damp proofing is required. • CAC®-DM LASTIC can be reinforced with fiber glass mats. • To stop water leakage into underground structures (basements, tanks, sumps, pits etc.). • Soil stabilization for foundations. • Serving as sealer or liner in concrete structures. • To prevent water ingress, oozing from ground. • To serve as a water barrier in basements, gravel bedding as damp-proof course. Advantages • Protects concrete against water penetration, chloride and carbonation • Allows water vapour to escape from the structure • Resistant to UV (Ultra - Violet) rays • Increase frost and salt resistance • Prevents peeling and blistering • Safe for Potable water contact. • Excellent bond with sound and prepared substrates • Unaffected by chemical attacks ranging from mild acids and strong alkalis. • Highly durable in continuous wet service condition. • One time application, properties improve with age. • Versatile product – can be used for waterproofing, bonding agent for old concrete to new concrete and repair mortar. Indicative Characteristics Color of Pack-A (Liquid) Milky White Color of Pack-B (Powder) Grey Color of hardened coating Cement like Grey Workable time, minutes, 27⁰C, 70% RH 30 (approx.) % Elongation at 14 days, ASTM D 638 100 (minimum) Tensile strength at 14 days, N/mm2 , ASTM D 638 5 (minimum with fibre mesh) Coverage 1.5-2kg/mm/m2 Initial cure at 270C, for pedestrian traffic After 24hours Full cure, days 7 Method of Application Surface Preparation Prior to application of CWC®SMART LASTIC, all surfaces must be prepared properly to avoid failure. The surface shall be cleaned to remove all dust, foreign materials/loose particles or any deposits of contaminants, which could affect the bond between the CAC®-DM LASTIC Two Part Acrylic Polymer Based Elastomeric Waterproof Coating
Version: CS/V1/0124 original substrate and the CAC®-DM LASTIC system. This can be done by scarifying, grinding, water blasting, sand blasting, acid washing or any other approved method. Rectify depression / honey-comb (if any) in the surface, use CWC®SMARTCRETE mortar before application of CWC®SMART LASTIC. Mixing Ratio CWC®SMART-LASTIC Pack Powder 20 kg Liquid 5 kg Water 3 Lit. CAC®-DM LASTIC LIQUID PART (polymer) is mixed with POWDER PART and WATER in the ratio of 1:4:0.6 by weight with a help of low speed (300-400 rpm) paddle mixer. The mix must be stirred thoroughly, until a lump-free smooth slurry is obtained. Stand for 4-5 minutes after mixing to release air from the mix. Application All concrete surfaces (flat and vertical /inclined) shall be thoroughly pre-wetted to saturated surface dry condition; at the same time there should not be any standing water on the surface or it should not be too wet prior to application of CAC®-DM LASTIC system. Remix the content again with a spatula and start application by brush, roller or any other suitable tools on prepared surface. Minimum two coats are recommended. More number of coats can be provided depending on job requirements. First coat should be allowed to air dry for 5-6 hours. Where more tensile strength is required CAC®-DM LASTIC coating should be reinforced with non-woven fibre glass cloth. Curing After application of CAC®-DM LASTIC system, initial air-drying shall be done for 3-6 hours. During this period, no water should be used for curing. If there is a chance of rain or hot (temperature above 40⁰C), windy atmospheric conditions within this period, protect the coating by covering with waterproof plastic sheet. After a maximum period of 6-8 hours after the final application, moist curing shall be done for the next 2- 3days, either by spraying water or by using wet burlap. During this period, the CAC®-DM LASTIC coating at no point of time should be left completely dry or submerged in water. After the moist curing the CAC®- DM LASTIC coating shall be allowed to air dry for 3 days before submersion in water. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C Packing 25 Kg (Part-A:5Kg and Part-B:20 kg kit) Precautions • Sharp materials and reinforcement rods should not be dragged over the CAC®-DM LASTIC membrane, as this can puncture the same. • CAC®-DM LASTIC shall always be used in combination of Pack A and Pack B in recommended ratio for the indented purpose as mentioned above. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected, wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-FLEX SEAL 45WPU is a single component polyurethane liquid applied waterproofing membrane. Its outstanding performances allow protection and waterproofing of many areas such as: • Podium • Water supply channel • Crack bridging • Under-tile wet areas (pools, bathrooms, balconies, terraces…) When applied, CAC®-FLEX SEAL 45WPU creates a continuous watertight seal. It doesn’t allow moisture vapor transmission. It also has excellent adhesion to almost all construction surface: concrete, metal, bitumen membranes, acrylic paints. It keeps outstanding performances for a very long period. CAC®-FLEX SEAL 45WPU is applicable by brush, roller, or spray gun. Technical Properties Properties Results Composition Polyurethane prepolymer Color Light grey Nonvolatile Content > 80% Density Approx.1.45 gm/cc Tack free Time @25°C Approx. 3hrs. Time to full cure @ 25°C 7days Elongation at Break- ASTM D 412/ DIN 52455 >600 % Tensile Strength- ASTM D 412/ DIN 52455 2 to 3 N/mm² Shore A Hardness- ASTM D 2240 Approx 50 Service Temperature -40ºC to + 100ºC. Properties • One component • Easy application by roll • Long-lasting waterproofing • Permanent high elasticity • Water insoluble • Good resistance to water • Good resistance against acidic and basic solutions (10%), detergents, fuel, sea water, oils and lubricants Instruction For Use All surfaces should be clean, dry, free from grease, oil, or dust. Remove all loose material from the surface. Moisture content should not exceed 5%. The new concrete should be at least 28 days old. All cracks and expansion joints are to be sealed withCAC®-FLEX SEAL PU 40 at least 1 day before application of CAC®-FLEX SEAL 45WPU. Product Application Brittle substrate must be primed with Primer. On stable, sound, and well-prepared concrete surfaces, CAC®- FLEX SEAL 45WPU diluted 5% with Xylene may be used as a primer coat. CAC®-FLEX SEAL 45WPU or primer coat should be allowed to dry for 2 to 3 hours. Apply the first layer of CAC®-FLEX SEAL 45WPU (nondiluted) by roller, brush, or airless spray with a film thickness of around 0.5 mm. After 10 hours and not later than 24 hours, apply the second layer of CAC®-FLEX SEAL 45WPU also with a film thickness of 0.5 mm. Do not apply over 0.6mm per layer. Tools are to be cleaned before polymerization with Xylene. CAC®-FLEX SEAL 45WPU Polyurethane - Liquid Applied Waterproof Membrane
Version: CS/V1/0124 Consumption For the minimum dry film thickness of 1 mm, the consumption of CAC®-FLEX SEAL 45WPU is around 1.5 kg/m², in case of smooth surfaces. Packing 25 kg in Metal Bucket. Shelf Life 12 months in original unopened packing and temperature of storage in between +5 deg C to +30 deg. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-POWER ACRYLIC 100 is acrylic polymer based elastomeric, waterproofing protective coating system. In addition to UV resistance acrylic polymer, CAC®- POWER ACRYLIC 100 is designed with alkali-acid resistance micro-fiber enhance tensile strength proprietary additives to resist post growth of algae and fungus and selected pigments reduces surface temperature up to 15°C when exposed to direct sun light. The thixotropic nature of the coating helps to apply thick film to get desired film thickness (1 to 1.5mm) with minimum no of coats. Domains of Application • Waterproofing of old as well as new flat / slope concrete roof/ terrace/ podium • Refurbishment of old concrete roof like brick bat coba, concrete screed/plaster, old acrylic coating, asphalt coating, Old APP/SBS membrane, etc. • Waterproofing / protective coating of metal/ asbestos sheet roof. Advantages • Easy application; can be applied by brush, roller and squeegee at site. • Elastomeric in nature; up to 2mm crack bridging capacity. • UV Resistance- does not yellowing in sun rays’ exposure. • Excellent resistance to carbon dioxide, acid rain, and alkali solution. • Desired high Tensile strength can be achieved by providing single / multilayer glass fibre cloth. • Excellent resistance to dirt picks up. • No VOC (Volatile Organic Compound). Indicative Characteristics Appearance of dry film White, Grey. Other color may be available on request Specific Gravity 1.3±0.1 Drying time at 30⁰C, RH 65% 12 hours Solid content, % (W/W) >65 % Elongation at 14 days, ASTM D 412 250 (minimum) Tensile strength at 14 days, MPa ASTM D 412 2 and 5(with fiber mesh reinforcement) Hardness Shore A, ASTM D 2240 >40 QUV Resistance, ASTM G 154, 1000 hours No crack, No color change Pull off Adhesion at 14 days, ASTM D 4541, MPa >1.5 Crack Bridging Capacity, EN 1062 2mm (No pinhole, no crack) Full Cure, at 30⁰C, 60% RH 14 days Fungi Resistance, ASTM D3273/3274 Passes test Water Vapor Permeance, perm, ASTM D1653 13 Water Penetration at 5 Bar, DIN 1048 Part 5 Nil Fire Resistance, EN ISO 11925-2 Passes test SRI (Solar Reflectance Index) %, ASTM E 903 (CAC®-POWER ACRYLIC 100 - WHITE) >88 (0-100 scale, Black Paint 0, Pure TiO₂ 100) Dirt Pick-up Resistance, ASTM D 3719 Passes test Coverage (Theoretical, WFT) 1.2-1.3kg /mm/m² CAC®-POWER ACRYLIC 100 Acrylic Polymer Based Elastomeric Waterproof Protective Heavy-Duty Coating
Version: CS/V1/0124 Method of Application Surface Preparation Prior to application of CAC®-POWER ACRYLIC 100, all surfaces must be prepared properly to avoid failure. The surface shall be cleaned to remove all dust, foreign material/loose particles or any deposit of contaminants, which could affect the bond between the original substrate and the CAC®-POWER ACRYLIC 100 system. This can be done by scarifying, grinding, water blasting, acid washing or any other approved method. Rectify depression / honey-comb (if any) in the surface, use CAC®-SJ CRETE mortar (1part CAC®-SJ CRETE, 2part cement, 4 parts medium washed sand) and leave it for at least 24 hours before application of CAC®- POWER ACRYLIC 100. Treatment of Cracks If there is any crack up to 2 mm, clean those cracks with vacuum cleaner, to open cracks, pour CAC®-POWER ACRYLIC PRIMER followed by a coat of CAC®-POWER ACRYLIC 100 along the crack line and leave it to dry for overnight. Application of Primer Though CAC®-POWER ACRYLIC 100 adheres strongly with most of building materials like cement concrete, mortar, bricks, woods etc., use of CAC®-POWER ACRYLIC PRIMER provide better performance of final coating system. Stir well the Primer and apply it with soft nylon brush or roller over the dry surface. Generally, one coat is sufficient. If the surface is too porous apply two coats of primer. Time gap between two coats should be 2-3 hours. Application of CAC®-POWER ACRYLIC100 After the application primer coat allow it to reach touch dry for 2-3 hours. Stir CAC®-POWER ACRYLIC 100 to a homogeneous smooth consistency and apply it horizontally with soft nylon brush, roller or squeeze to thickness of 500-600 microns in single coat. Allow it to dry for approx. 4-5 hours. When the applied coat becomes sufficiently dry (no footprint observed) apply second coat vertically. Two coats are sufficient for general waterproofing (1mm thickness) but for severe conditions, three or more coats are required to achieve desired results. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C. Packing 20 kg Plastic Bucket Precautions • Reinforcement rods and other sharp materials should not be dragged over the CAC®-POWER ACRYLIC 100 membrane, as this can puncture the same. CAC®-POWER ACRYLIC 100 shall always be used WITHOUT dilution. • Do not apply coating thickness more than 600 microns in one go. For higher coating thickness apply multiple coats. • There should not be any rain during and after application of final coating for at least 6-8 hours • 24 Hours Pond test shall be carried out after 72 hours of final coating application • Not suitable for continuous immersion like basements, water tanks/reservoirs and any other liquid storage tanks. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-POWER ACRYLIC PRIMER is a general-purpose single component primer for elastomeric membrane forming material. It is carefully formulated using some selective polymers to give a continuous base–coating for products like CAC®-POWER ACRYLIC 100 membrane system. Its main function is to enhance the bonding between the substrate to the membrane, as well as it acts as a general protective coating that protects concrete masonry & metal structures from corrosive soil salts and ingress of subsurface water. It forms a seamless protective and waterproof membrane after drying. Domains of Application Used as an high performance primer for water based anti-carbonation and waterproof polymer coating for bridge deck, under pass, building walls, roofs, etc. Can be used as sealer coat for industrial floors, interior/exterior walls. When used as primer it enhances performance of high-end interior/exterior decorative/protective coating. Advantages • Easy application ; can be applied by brush or roller at site. • Excellent resistance to carbon dioxide, acid rain, and alkali solution. • Excellent resistance to water • Green product -No VOC (Volatile Organic Compound). • Very good adhesion with concrete and masonry. Technical Specifications Form Low viscous liquid Appearance of dry film Translucent Specific Gravity 1.03±0.02 Drying time at 30⁰C, RH 65% 4 hours Pull off Adhesion at 14 days, ASTM D 541, MPa >1.5 (concrete failure) Coverage (Theoretical) 4-6 m2 /kg/coat (depending on surface finish) Full Cure, at 30⁰C, 60% RH 5 days Fungi Resistance, ASTM G21 Passes test Method of Application Surface Preparation Prior to application of CAC®-POWER ACRYLIC PRIMER, all surfaces must be prepared properly to avoid failure. The surface shall be cleaned to remove all dust, foreign materials/loose particles, or any deposits of contaminants, which could affect the bond between the original substrate and the PRIMER. System. This can be done by scarifying, grinding, water blasting, sand blasting, acid washing or any other approved method. Rectify depression / honeycomb (if any) in the surface, use CAC®-SJ CRETE mortar (1part CAC®-SJ CRETE, 2part cement, 4-part medium washed sand) and leave it for at least 24 hours before application of PRIMER. Treatment of Cracks If there is any crack up to 2 mm, clean those cracks with vacuum cleaner to open cracks, and fill the opened groove with cement -sand polymer mortar. CAC®-POWER ACRYLIC PRIMER Water Based Penetrating Primer
Version: CS/V1/0124 Method of Application Though CAC®-POWER ACRYLIC 100 adheres strongly with most of building materials like cement concrete, mortar, bricks, woods etc, use of CAC®-POWER ACRYLIC PRIMER provide better performance of final coating system. Stir well the Primer and apply it with soft nylon brush or roller over the dry surface. Generally, one coat is sufficient. If the surface is too porous apply two coats of primer. Time gap between two coats should be 2-4 hours. Being a water-based product, it can be applied on slightly damp surface but for optimum performance apply primer on dry surface liberally. Application of Topcoat After the application primer coat allow it to reach touch dry for 2-4 hours before application of topcoat. For more and appropriate application always refer individual Technical Data Sheet of product and or CAC Technical team. Application of CAC®-POWER ACRYLIC 100 Use of CAC®-POWER ACRYLIC PRIMER provide better performance of final coating system. Stir well the Primer and apply it with soft nylon brush, roller or airless spray equipment over the dry surface. Generally, one coat is sufficient. If the surface is too porous apply two coats of primer. Time gap between two coats should be 2-4 hours. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C Packing 20 kg Plastic Bucket Precautions • Reinforcement rods and other sharp materials should not be dragged over the primed surface, as this can puncture the same. CAC®-POWER ACRYLIC PRIMER shall always be used WITHOUT dilution. • There should not be any rain during and after application of final coating for at least 6-8 hours • Not suitable for continuous immersion like basements, water tanks/reservoirs and any other liquid storage tanks Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-POWER LASTIC 200 is a two component, elastomeric, acrylic polymer modified cementitious waterproofing protective coating system in slurry form. Advantages • Resistant to UV (Ultra - Violet) rays • Develops excellent bond with most of the building materials. • Prevents peeling and blistering • Arrests salt Petre and prevent penetration of salts into concrete and mortar. • Unaffected by chemical attacks ranging from mild acids and strong alkalis. • Highly durable in continuous wet service condition. • One time application, properties improve with age. • Versatile product – can be used for waterproofing, bonding agent for old concrete to new concrete and repair mortar. Domains of Application • CAC®-POWER LASTIC 200 is used as a waterproofing treatment for large roof, basement rafts, against rising dampness, retaining structures, water bodies, reservoirs, balconies, bathrooms, sunken areas, fountains, dome structures, bridge decks, podium and terraces. Also used as anti-carbonation coating. • CAC®-POWER LASTIC 200 can be reinforced with fibre glass mats. • Damp patches on walls, to seal joints through which there is possibility of water ingress and in any other area, where a quick solution for waterproofing and damp proofing is required. • CAC®-POWER LASTIC 200 can be reinforced with fibre glass mats. Indicative Characteristics Colour of Pack-A (Liquid) Milky White Colour of Pack-B (Powder) Grey Colour of Hardened Coating Cement like Grey Workable Time, minutes, 27⁰C, 70% RH 30 (approx.) Permeability to water, as per IS 2645 Nil % Elongation at 14 days, ASTM D 638 200 (minimum) Tensile Strength at 14 days, N/mm2 ASTM D 638 5 (minimum with fiber mesh) Coverage 1.5-1.7kg/mm/m2 Mix Ratio (Liquid: Powder) by wt. 1:1.4 Static Crack Bridging Capacity 2mm (minimum) Recommended film Thickness 1-1.5mm CWC®POWER LASTIC 200 Two Part Acrylic Polymer Based High Performance Waterproof Coating
Version: CS/V1/0124 Initial cure for light foot traffic at 65% RH, 12 hours Full Cure at 65% RH 7 days Method of Application Surface Preparation Prior to application of CAC®SMART LASTIC 200, all surfaces must be prepared properly to avoid failure. The surface shall be cleaned to remove all dust, foreign materials/loose particles or any deposits of contaminants, which could affect the bond between the original substrate and the CAC®- POWER LASTIC 200 system. This can be done by scarifying, grinding, water blasting, sand blasting, acid washing or any other approved method. Rectify depression / honey-comb (if any) in the surface, use CAC®-SJ CRETE mortar before application CAC®SMART LASTIC 200. Mixing CAC®-POWER LASTIC 200 LIQUID PART (polymer) is mixed with POWDER PART in the ratio of 1:1.4 by weight with a help of low speed (300- 400 rpm) paddle mixer. The mix have to be stirred thoroughly, until a lump-free smooth slurry is obtained. Stand for 4-5 minutes after mixing to release air from the mix. Application All concrete surfaces (flat and vertical /inclined) shall be thoroughly pre-wetted to saturated surface dry condition; at the same time there should not be any standing water on the surface or it should not be too wet prior to application of CAC®-POWER LASTIC 200 system. Remix the content again with a spatula and start application by brush, roller or any other suitable tools on prepared surface. Minimum two coats are recommended. More number of coats can be provided depending on job requirements. First coat should be allowed to air dry for 5-6 hours. Where more tensile strength is required CAC®-POWER LASTIC 200 coating should be reinforced with non-woven fibre glass cloth. Curing After application of CAC®SMART LASTIC 200, initial air-drying shall be done for 3-6 hours. During this period, no water should be used for curing. If there is a chance of rain or hot (temperature above 40⁰C), windy atmospheric conditions within this period, protect the coating by covering with waterproof plastic sheet. After a maximum period of 6-8 hours after the final application, moist curing shall be done for the next 2-3days, either by spraying water or by using wet burlap. During this period, the CAC®-POWER LASTIC 200 coating at no point of time should be left completely dry or submerged in water. After the moist curing the CAC®-POWER LASTIC 200 coating shall be allowed to air dry for 3 days before submersion in water. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C Packing 12 Kg (Part-A :5Kg and Part-B:7 kg kit) Precautions • Reinforcement rods and other sharp materials should not be dragged over the
Version: CS/V1/0124 CAC®-POWER LASTIC 200 membrane, as this can puncture the same. • CAC®-POWER LASTIC 200 shall always be used in combination of Pack A and Pack B in recommended ratio for the indented purpose as mentioned above. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected, wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-POWERTHANE-P is a generalpurpose single component primer for elastomeric membrane forming material. It is carefully formulated using some selective polymers to give a continuous base – coating for PU membrane system. Its main function is to enhance the bonding between the mastic applied surface to the PU membrane as well as it acts as a general protective coating that protects concrete masonry & metal structures from corrosive soil salts and ingress of subsurface water. Indicative Characteristics Form Pasty mass Specific Gravity 1.35 ± 0.1 Chloride Content Nil (As per BS: 5075, (Part I) Drying time at 27ºC Approx. 45 minutes Uses • Priming for Polyurethane based Elastomeric membrane such as CAC®-POWERTHANE. • General purpose waterproof sealer • Protection of sub-structure against soil salts • Facade damp proofer. • Polymerized mastic protection. Advantages • Easy to use can be applied by brush, Roller and air less spray • Chemical resistant - resists attack from chloride, sulphate, mild acid and alkalis present in the soil. • Unlike solvent-based products has no fire or safety hazard. • Adheres to a wide range of substrates. • Economical Method of Application Surface Preparation Surface to be treated must be sound, clean and free of contaminant. All loose particles, dust, etc. should be removed by wire brush or other suitable means. Pot holes, cracks, depressions shall be filled with mastic which is a blending of inert filler, such as 300-400 mesh of talc, dolomite or silica powder with Smartphone-P) making a paste consistency to produce a smooth finished surface. Application It can be applied by applied by brush, roller, or squeegee. In general, it is recommended to apply two coats of CAC®-POWERTHANE-P. Apply the second coat at right angles to the first coat. For priming, single coat is sufficient. Coverage About 4 to 6 m2 / kg material per coat on fairly smooth mastic surface. Highly porous and rough surfaces will a ffect the coverage. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C Packing 20 kg bucket Precautions • Always store in dry, cool place away from direct sunlight. • Always store in unopened sealed container. • Stir well before use Before use, refer to the Material Safety Data Sheet. CAC®-POWERTHANE-P Acrylic Based Primer for Poly urethane Coating
Version: CS/V1/0124 Description CAC®-SJ CRETE is an acrylic polymer used as cementitious waterproof coating and repair mortar for concrete structure. When CAC®-SJ CRETE Polymer is mixed with cement, a liquid slurry is formed and this slurry used as waterproof coating. Advantages • Resistant to UV (Ultra - Violet) rays • Develops excellent bond with most of the building materials. • Prevents peeling and blistering • Arrests salt Petre and prevent penetration of salts into concrete and mortar. • Unaffected by chemical attacks ranging from mild acids and strong alkalis. • Highly durable in continuous wet service condition. • One time application, properties improve with age. Domains of Application CAC®-SJ CRETE polymer modified mortar is ideal for use in new areas, as well as in renovation work for surfacing, protecting, waterproofing, bonding old concrete to new concrete, gunniting, sprayed mortar, repairs to concrete, brick work, masonry, and also as filling material for joints, grooves, etc. CAC®-SJ CRETE polymer is recommended for waterproofing of basements, toilets, roof gardens, terraces, swimming pools and water tanks and general concrete repairs. Indicative Characteristics Form Milky white liquid Specific Gravity at 27⁰C 1.03 ± 0.02 Solid content, % (w/w), as per IS13435 30±3 Mixing Ratio as waterproof coating, CAC®-SJ CRETE : Cement 1:2 by weight pH Value, as per IS 13435 7-9 Chloride content, % w/w, as per BS 5075 Nil Coverage (Theoretical) as waterproof coating 2-2.5 m2 /kg in two coats Coverage as polymer mortar, kg/10mm/m2 3 (Mix Ratio CAC®-SJ CRETE: Cement: Sand 1:2:6) Mixing Ratio as repair putty CAC®-SJ CRETE : Cement : Fine Sand 1:2:4 Initial cure at 270C, for pedestrian traffic After 24hours Slant-shear Bond Strength, at 7 days, N/mm2 ASTM C882 >2, (concrete failure) Full cure, days 7 Method of Application Surface Preparation Prior to application of CAC®SMARTCRETE, all surfaces must be prepared properly to avoid failure. The surface shall be cleaned to remove all dust, foreign materials/loose particles or any deposits of contaminants, which could affect the bond between the original substrate and the CAC®-SJ CRETE system. This can be done by scarifying, grinding, water blasting, acid washing or any other approved method. Rectify depression / honeyCAC®-SJ CRETE Acrylic Polymer Based Waterproof Protective Coating and Repairing Compound
Version: CS/V1/0124 comb (if any) in the surface, use CAC®-SJ CRETE mortar before application of CAC®SMARTCRETE. Mixing CAC®-SJ CRETE polymer is mixed with neat fresh cement in the ratio of 1 :2 by weight with a help of low speed (300-400 rpm) paddle mixer. The mix has to be stirred thoroughly, until a lump free smooth slurry is obtained. Application All concrete surfaces (flat and vertical /inclined) shall be thoroughly pre-wetted to saturated surface dry condition; at the same time there should not be any standing water on the surface prior to application of CAC®-SJ CRETE system. Remix the content again with a spatula and start application by brush, roller or any suitable tools on prepared surface. Minimum two coats are recommended. More number of coats can be provided depending on job requirements. First coat should be allowed to air dry for 5-6 hours. Where more tensile strength is required CAC®-SJ CRETE coating should be reinforced with non-woven glass fiber mesh. As Repair Mortar For repair mortar, CAC®-SJ CRETE polymer shall be mixed with fresh cement and silica sand or washed good quality natural sand (Zone –II) as per recommended proportion in a small pan type / drum type concrete mixer. Saturate the concrete surface with water prior to application of CAC®-SJ CRETE MORTAR and finish it with steel trowel or any other standard method. Curing After application of CAC®-SJ CRETE system, initial air-drying shall be done for 3-6 hours. During this period, no water should be used for curing. If there is a chance of rain or hot (temperature above 40⁰C), windy atmospheric conditions within this period, protect the coating by covering with waterproof plastic sheet. After a maximum period of 6-8 hours after the final application, moist curing shall be done for the next 2-3days, either by spraying water or by using wet burlap. During this period, the CAC®-SJ CRETE coating at no point of time should be left completely dry or submerged in water. After the moist curing the CAC®-SJ CRETE coating shall be allowed to air dry for 3 days before submersion in water. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C Packing 5kg, 20kg, 100kg and 200kg HDPE drum. Precautions Reinforcement rods and other sharp materials should not be dragged over the CAC®-SJ CRETE membrane, as this can puncture the same. CAC®- SJ CRETE shall always be used with cement for the indented purpose as mentioned above. Safety Wear hand gloves, safety shoes and safety goggles while using and handling the product. In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately.
Version: CS/V1/0124 Description CAC®-CRYSTASEAL Crystalline waterproofing admixture protects and waterproofs concrete structures by crystallization. The active chemicals react with moisture and by product of cement hydrate in the concrete resulting in crystalline formation within the pores and capillary tracts of concrete thus waterproofing the structure against penetration of water and other liquids from any direction CAC®- CRYSTASEAL gives strong and lasting waterproofing protection from harsh environmental conditions. CAC®-CRYSTASEAL conforms to IS 2645-2003 and ACI 212.3R-10 Domains of Application • Foundations • Sewage treatment plants • Tunnels and subway systems • Underground structures • Dams • Pre-cast structures • Swimming pools and reservoirs • Plastering of exterior walls • Bridge decks, columns beams, etc. • Roof and podium slabs and any other areas where high hydrostatic pressure is present. Advantages • Mixed with concrete at the time of batching • Sealing cracks or voids up to 0.5mm by crystal formation • Protects concrete exposed to harsh conditions • An integral system application • Crystals are insoluble in water therefore voids are sealed permanently. • Non-toxic and non-hazardous for drinking water and aquatic /marine life. • No side effect on fresh as well as hardened concrete. • Compatible with all types of concrete plasticizers / superplasticizers. Indicative Characteristics Appearance Without CWC® SMARTCRYST AL With CWC® SMARTCRYS TAL Setting Time, Initial, minutes, IS 4031 130 136 Setting Time, Final, minutes, IS 4031 170 175 3 days compressive Strength, MPa, IS4031 37.9 38.3 7days Compressive Strength, MPa, IS 4031 49.3 52.1 Permeability to Water, % (v/v) of control mix, IS 2645 100 18 Free Chloride Content, % (w/w) N/A 0.02 (Max. 0.1% declared) Note: 53 grade OPC is used to perform all tests. CAC®-CRYSTASEAL Crystalline Integral Waterproofing Compound for Cement Concrete and Mortar
Version: CS/V1/0124 Typical Test Results of Fresh and Hardened Concrete Using CAC®-CRYSTASEAL as per ASTM C 494 (compatibility test) Tests Referen ce Mix With CWC® SMARTCRYS TAL TEST METHOD Dosage, by wt. of cement - 0.8% Workability : Slump in mm 0 minute 215 220 ASTM C 143 120 minutes 145 155 ASTM C 143 Compressive Strength in N/mm², 7 days 31.0 30.8 ASTM C 192 28 days 42.2 42.5 ASTM C 192 365 days 47.4 48.8 ASTM C 192 Reduction of Shrinkage 38% ASTM C 157 Reduction of Chloride ion diffusion % 67% ASTM C 1556 Alkali – Silica Reaction No effect, Passes Test ASTM C 1260 Water Permeability Test Results Co-efficient of Permeability Reduction, % - 93% DIN 1048 Pt 5 Depth of water penetration 36mm 3mm DIN 1048 – Pt 5 Resistance to Hydrostatic Pressure at 16 bar No leakage DIN 1048 Pt 5 Method of Application At Batching Plant CAC®-CRYSTASEAL is to be added to the concrete during batching process before addition of mixing water subject to the type of batching plant and operation. At Pouring Point in Transit Mixer Calculate total amount of cement/binder present in fresh concrete transported through transit mixer. Calculate total quantity of CAC®-CRYSTASEAL required as recommended in TDS (0.8 to 1% by wt of cement or total binder). Make slurry of CAC®- CRYSTASEAL with water in the ratio of approximately 2:1 by weight (i.e.,2part CAC®-CRYSTASEAL and 1 part potable water) Example: Suppose 1 transit mixer carrying 4 m3 Concrete Cement/binder content =350 kg/m3 Total Cement / binder in 4m3 =4x350kg = 1400kg Total CAC®-CRYSTASEAL requirement for 4m3 concrete@1%by wt of cement/binder =14kg To make CAC®-CRYSTASEAL SLURRY, mix with 50% (by wt of CWC®SMARTCRYSTAL) potable water, i.e., 14 kg CAC®-CRYSTASEAL shall be mixed with 7kg of water. Take 5 kg (approx. 3/4th amount of total mixing water) potable water in bucket add slowly CAC®- CRYSTASEAL while mixing with slow speed paddle mixer to make a creamy paste. Add balance quantity of water to get a smooth lumps free slurry. Add this slurry into the transit mixer and mix it with 2-3 minutes in moderately high speed (12-15 rpm).
Version: CS/V1/0124 Normal Dosage 0.8 to 1 % by wt. of cement /cementitious binder. Curing Follow normal curing. Packing 20 kg laminated waterproof HDPE bag Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C. Precautions • Preferably store in sealed conventional containers, protected from extreme weather conditions. • Clean all tools and application equipment with water before it set. Clean immediately after use. Hardened / cured material can only be mechanically removed. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description A versatile liquid compound for quick setting and rapid hardening of cement and concrete. It functions as a quick setting accelerator, allowing faster dismantling of shutters, thereby increasing the progress of work. Advantages CAC®-POWER NO. 3 can be used successfully for faster dismantling of shutters and for early gain of strength. Normally 7 days strength is achieved in 3 days and 28 days strength in about 7 days. It is very suitable for big precast yards, fast concreting work in factories, workshops etc., where shutdown time is restricted. CAC®-POWER NO. 3 facilitates concreting in cold weather conditions, eliminating the danger of frost and acts as an anti-freezing agent also. CAC®-POWER NO. 3 can be used for sealing joints in masonry or brick walls or cracks in buildings or industries, rocks, tunnels, through which there is water seepage. Indicative Characteristics Test Temperature 27 ± 2°C Form Liquid Specific Gravity at 27⁰C 1.25 ± 0.03 Initial set 2 to 5 minutes Final set 8 to 12 minutes (Using OPC) Domains of Application • Extremely suitable for producing hard concrete in short time. • Acts as an anti-freezing compound for frost free concrete. • Helps faster de-shuttering. • Ensures early strength gain. • Very suitable for plugging leakages from weep holes, masonry joints. Dosage Optimum dosage can only be established after trials, taking into account the required mechanical performances. Rate of addition is generally in the range of 0.5-1.5 % by weight of cement. For leaking joints, rake out to a depth of about 2 to 3 cm. This sides of the joints should be cleaned of all mortar and roughened to provide mechanical key for CAC®-POWER NO. 3 mortar. Here, the composition of this mortar will comprise of CAC®- POWER NO. 3 and neat cement. When this mortar shows signs of stiffening, it should be thrust into the joint with a trowel or by hand, ensuring that the complete gap is filled up. The work should be done in continuous lengths of 20 to 30 cm according to the severity of the leakage, while keeping weep holes of 25 mm at certain intervals, through which the water which has already been accumulated, can finally allowed to escape. When the whole joint is treated in this manner and the mortar has become absolutely hard, the weep holes should be plugged with neat cement and CAC®-POWER NO. 3 compounds. For Rapid hardening mortar, the ratio of CAC®-POWER NO. 3 and water will be 1 part: 4 part. For rapid hardening of concrete, CAC®- POWER NO. 3 should be mixed with gauging water (1 part: 2 part) and added to the dry mix at last. CAC®-POWER NO. 3 Quick Setting Admixture Mixed with Cement for Immediate Leakage Arresting
Version: CS/V1/0124 Packing 20 kg Bucket Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C. Precautions Care should be taken while mixing the concrete, as mixing of CAC®-POWER NO. 3 will promote rapid stiffening and thus placement of the concrete should be done as quickly as possible, as there will be a rapid loss of workability. Otherwise, small quantities of concrete should be produced at a time. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-POWER WP 200 is a heavy-duty damp proofing (water repellency) admixture for concrete, mortars and any type of cementitious renders. The presence of this integral compound resists and reverses the normal tendency of hardened concrete to absorb water by capillary action and makes the concrete totally sealed against penetration of water (or liquids). CAC®-POWER WP 200 conforms to IS: 2645‐2003. Advantages • Ensure complete water repellent concrete. • Eliminates / Reduces dampness from the plastered surface of the brick work. • Protects concrete from weak acid / salt solution, oil and hydrocarbons. • Prevents / Reduces sweating, efflorescence, saltpetre action. • Resists fungal growth on the plastered surface of the brick. Indicative Characteristics Form Liquid Colour Brown Specific Gravity at 27⁰C 1.05 ± 0.02 Setting Time No Change Permeability to Water < 50% of Reference Mix Compressive Strength, 3d, 7d >90% of Reference Mix Chloride content, % w/w, as per BS 5075, Part I Nil Toxicity Non – Toxic Domains of Application • In rendering / plastering work on all brick walls in Residential and Industrial Structures. • In silos, basement structures and for dampproof course in residential buildings. • For repair / maintenance work of existing damp wall, saltpetre in brick work. • As an integral damp proofing /waterproofing compound in concrete for roof, slab etc. • In marine structures and sea‐facing buildings. Method of Application CAC®-POWER WP 200 is supplied ready for use. For maximum dispersion throughout the mix, recommended quantity of CAC®-POWER WP 200 should be added into the mixer at the same time as the mixing water. CAC®-POWER WP 200 should not be added to the dry cement. Dosage 200 g / 50 kg bag of cement. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C Packing 1 kg, 5 kg, 20 kg and 200 kg container Precautions Do not add any water when the mortar or concrete gets dry due to delayed use. Any extra water added to the mix, will jeopardize all efforts of waterproofing. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. CAC®-POWER WP 200 Normal Setting Integral Waterproofing Compound for Cement Mortar & Concrete in Liquid Form
Version: CS/V1/0124 Description CAC®-POWER FLOOR NMF is ready-to-use blend of factory processed and specially graded non-oxidizing, non-metallic aggregate, special cement and additives, free from oil, grease and other contaminants. When it is broad casted on freshly laid concrete, after finishing, it forms a tough, hard, wear resistance monolithic floor. Domains of Application By the use of CAC®-POWER FLOOR NMF, the top surfaces of flooring and paving can be made wear resistant and dustproof. It is ideally suited for use in all types of industrial floors, which are subjected to heavy traffic movement. It can withstand the impact load due to movement of heavy load over the floor topping. It is specially recommended in heavy engineering factories or as workshop floor toppings, hangers, car parks, in warehouses and gangways where frequently trolleys with metal wheels or forklifts carrying heavy load. Advantages • Excellent wear resistance and produces high degree of abrasion resistant floor surface. • Impact resistance 2 to 3 times more than that of plain concrete. • Superior densified surface than plain concrete which increases resistance to penetration by oil, grease, hydraulic fluids, motor fuels, and many industrial chemicals. • Being non-metallic nature, safely be used for dry as well as wet areas. • Non-rusting and easy maintenance. • Compatible with vacuum dewatering flooring (VDF) system • Facilitates fast construction with minimum site costs. Bonds well with most conventional cementitious substrates Indicative Characteristics Color Grey Abrasion Resistance (as per IS 1237-2012) 300 % (minimum) as compare to reference sample Compressive Strength (as per IS 4031-1988) 50 N/mm2 (minimum) Water absorption (as per IS 1237-2012) 10% (maximum) Average Wear (application rate 7kg/m2 ) < 2mm Mohs Scale Hardness (aggregate) 7 Method of Application Floor Concreting The floor concrete should be placed in accordance with good concrete practices. The Water : Cement ratio should be kept to a maximum limit of 0.55 with a slump value of 60-80mm. Concrete produced with water reducing admixture results better performance with reduced bleed water. Particular care must be taken at the corners and edges of bays, hand ramming and firm trowelling being carried out to ensure that the level can be maintained throughout the subsequent trowelling operations. The floor concrete can also be vacuum dewatered. Mixing & Application CAC®-POWER FLOOR NMF should be broadcast in two equal stages evenly over the surface of freshly laid concrete as soon as the surface water has evaporated or when depth of light footprint is about 3-5mm. Immediately after each stage of broadcasting of CAC®- POWER FLOOR NMF the first trowelling should be carried out, either by hand or by means of a power float. When the surface has sufficiently stiffened a second CAC®-POWER FLOOR NMF Pre-Mixed Non-Metallic Dry Shake Floor Hardener
Version: CS/V1/0124 trowelling should be given to close any pores and remove any undulation in the surface. This shall be followed by a final hand trowelling to remove any disc marks. Precautions • CAC®-POWER FLOOR NMF should not be applied on too wet or surfaces with bleed water. If it is used in such cases, heavy filler aggregates may sink into the fresh concrete; therefore, performance of CAC®-POWER FLOOR NMF shall not be achieved as expected. On the other hand, if the concrete is too dry, there should not be sufficient water to bond with the concrete and because of over trowelling, surface crack and delamination may appear in later stage. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Curing Curing is essential part of CAC®-POWER FLOOR NMF flooring system. The effective curing method is to apply CAC®-POWER KURE WB or any other effective curing membrane manufactured by CAC. Other curing methods such as covering with plastic sheet, wet hessian cloth or pond curing is also accepted and shall be continued at 7days. Coverage TYPE OF FLOOR CONSUMPTION (kg/m2 ) Light Duty 3.0 – 3.5 Moderate Duty 4.0 – 5.0 Heavy Duty 6.0 – 8.0 Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C Packing 25kg waterproof laminated HDPE bag Before use, refer to the Material Safety Data Sheet
Version: CS/V1/0124 Description CAC®-POWER CRETE 41 is a two-component solvent free epoxy resin system, comprising pigmented base and a hardener, specifically formulated to protect concrete and steel. On mixing of the two components, it yields a high build, chemical resistant protective coating, which cures to a semi glossy, ultra-dense surface that is easily cleaned, hygienic and safe for contact with foodstuff and potable water, water canals etc. Pack –A: Resin, Pack –B: Hardener Domains of application CAC®-POWER CRETE 41 is recommended as a protective coating for the inside surfaces of tanks, sumps and walls and as a pore free surface sealer resistant to the growth of bacteria. Applications include • Coating drink water réservoirs • Chemicals storage tanks. • Dairies & grain silos, Fruit Juice, Holding Tanks. • Pulp and paper plants. • Meat processing, food industries & breweries. • Clean rooms in pharmaceutical facilities • As a protective coating in oil refineries, paper mills, Power stations, garages, hospitals, hangars, etc Advantages • It can be applied to damp concrete without any loss of adhesion. • Becomes an Ideal as a body coat in protective coating systems. • Suited to quick repair situations like maintenance work. • It’s Cured film is very hard and abrasion resistant. • Excellent bond on freshly prepared concrete surfaces. • It can be applied by brush or roller or airless spray machine • Very good moisture barrier property Contains no VOC, hence GREEN Technology. Technical Characteristics Appearance of cured film Greyish or off white Specific Gravity at 27⁰C 1.3 ±0.1 Solid content, % (w/w) >98 Mixing Ratio, Pack –A: B ( by wt.) 4:1 Pot life, minutes at 27⁰C, 100 g mass 30-45 Application Temperature, ⁰C 5 to 40 Coverage (Theoretical) 6-8 m² /kg/ per coat (100-130 microns per coat) Initial cure at 270C, for pedestrian traffic After 24hours Recoating time After 12- 18 hours Pull out Bond Strength, at 7 days, N/mm2 2 (minimum) or concrete failure Full cure, days 7 Recommended No of coats 2 (minimum) Open to Food Traffic After 24hours CAC®-POWER CRETE 41 Epoxy Based Solvent Free Food Grade Coating
Version: CS/V1/0124 Note: The typical physical properties given above are derived from testing in a controlled laboratory environment. Results derived from testing fi eldapplied samples may vary, dependent on actual site conditions Application instructions Surface Preparation - Part-I It is most important to ensure that thorough surface preparation is undertaken prior to application of the CAC®-POWER CRETE 41 coating. Temperature Requirements • Substrate temperatures: 15ºC – 35ºC • Material temperatures: 15ºC – 30ºC Very low or very hot temperatures will make application more difficult and careful consideration should be given to storage of materials. In the cold weather conditions, precondition materials by keeping it in a heated room. In hot weather conditions, some form of air-conditioned storage is required. Pre-conditioned materials at 20- 25°C will reduce the possibilities of flash/slow setting and other defects. Concrete: Ensure concrete is at least 28 days old and sound. Oil, grease, mould release agent, curing membrane, and such other contaminants must be removed by mild detergent and water, and by thoroughly scrubbing with a soft brush. If the wall surface is damp or water is seeping out, it is necessary to stop the leakage before coating. For advice on the appropriate method for the site situation, contact CAC Technical experts. It is important to note that the final finish obtained is entirely dependent on the surface finish of the substrate. Where a hygienic surface is critical such as in potable water tanks and food industries even out all unevenness such as blowholes, pin holes and other surface defects with Epoxy putty before application of coating. MIXING CAC®-POWER CRETE 41 is supplied in two preweighed components, Base and Hardener. Properly stir each component separately before mixing together to ensure uniform consistency. Combine Hardener and Base component in a suitably sized container. Ensure to scrap the sides of the containers to ensure a complete reaction. Mix properly for 3 minutes with a slow-speed drill and wing style mixing paddle at 300-400 rpm until a homogeneous colour is achieved. Keep the paddle below the surface to avoid entrapping air. Do not mix by hand. APPLICATION CAC®-POWER CRETE 41 can be applied using short nap/nylon roller, shorthaired brushes or by airless spray. Apply in two coats preferably in contrasting colors, each at a W.F.T. of 100 to 130 microns, the second coat applied after the first coat has dried (12-18 hours at 30°C) Packaging CAC®-POWER CRETE 41 is supplied in 5 kg kit (PackA: 4kg, Pack-B 1kg). Shelf Life: If stored in unopened containers at normal ambient temperatures range from +5⁰C to 40⁰C, a shelflife of approximately 12 months. Precautions • Store the material in shaded cool place and keep it away from fire and any heated body. Clean all tools with MEK or any standard solvent before polymerization starts. • Mix only sufficient materials for immediate requirements. Leave the mixed material to stand for 2‐3 minutes to enable entrapped air, if any, to escape from the mix and then use as quickly as possible.
Version: CS/V1/0124 Should not be mixed multiples packs at a time. This may result drastic reduction of pot life and material may gel quickly before application. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-POWER MARINE is a single component alkaline compound, based on liquid polymer blends admixed with special chemicals, as a corrosion inhibitor/passivator. This compound is mainly used as a corrosion inhibiting coating applied on concrete rebar or steel surfaces and concrete in marine/coastal environment and underground structures. It only needs to be mixed with cement at site to produce an easily brush able coating. Domains of Application CAC®-POWER MARINE is mainly used for: • Corrosion inhibitor/ passivator coating for concrete reinforcement steel, steel structures in sea or fresh water, saline environment. • Bridge decks, ship decks, sheet pilling walls, Structural steel members, interior and exterior surfaces of water tanks, above ground and underground tanks and pipes. • Bond coat for concrete with steel and/or reinforce ment. Advantages • Can be applied on moist surfaces • Bonds well to steel and even galvanized steel • Allows vapor pressure to pass through the coating thereby prevents the possibility of blistering of the coating. • U. V. rays do not have any effect. • Mild acid and strong base do not destroy the coating. • Provide a dust free surface. • Non – inflammable and non – toxic. • Most of the physical properties improve with age. • Keeps the adhering concrete alkaline in RCC. Technical Specifications Method of Application Surface Preparation Any corroded steel in the repair area and all loose scale and corrosion deposits should be fully exposed. Steel should be cleaned to a bright condition paying particular attention to the back of exposed steel bars. Grit-blasting is recommended for this process. Where corrosion has occurred due to the presence of chlorides, the steel should be high-pressure washed with clean water immediately after grit-blasting to remove corrosion products from pits and imperfections within its surface. For difficult situation, rust can be additionally removed chemically by using rust remover (CAC®-POWER ERASE). Mixing CAC®-POWER MARINE is mixed with neat fresh cement in the ratio of 1 : 1.5 or 2 by weight with a help of low speed (300-400 rpm) paddle mixer. The mix has to be Form Milky white liquid Specific Gravity at 27⁰C 1.03 ± 0.02 Chloride content, % w/w, as per BS 5075 Nil pH value >11 Mixing Ratio for bond strength Smart Marine : Cement, 1:2 by weight Slant-shear Bond Strength, at 7 days, N/mm2 ASTM C882 >2, (concrete failure) Adhesion to Steel Excellent Toxicity Non-toxic CAC®-POWER MARINE Acrylic Polymer Based Coating for Corrosion Protection of Steel
Version: CS/V1/0124 stirred thoroughly, until a lump free smooth slurry is obtained. Apply the mixed material on prepared surface by means of brushes, rollers or dip in immersion bath for reinforced steel. Applications The application of CAC®-POWER MARINE must take place as soon as possible to a dry steel surface after completion of the preparation work but always within 3 hours. One full and unbroken coat of CAC®-POWER MARINE shall be applied by suitable brush making sure the surfaces of the steel are properly coated. A small brush is generally suitable for this purpose. It shall be allowed to dry fully before continuing. If in doubt of having achieved an unbroken coating, a second application should be made as soon as the first coat is fully dry (generally between 60 minutes and 90 minutes) The application of concrete repair materials should proceed as soon as the CAC®-POWER MARINE is fully dry (generally 60 minutes to 90 minutes). Minimum application temperature for CAC®-POWER MARINE is 10°C. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C Packing 5kg & 20kg Plastic Container. Precautions • Presence of strong acid may deteriorate the coatings. • Should not apply to any surface having temperature below 10oC. • Apply the first coat immediately after the mixing is over and the second coat is to be followed before the first coat becomes hard. • All the mixed materials are to be consumed within 1/2 hours. • Allow to air cure in the first four hours and then cur e for further 48 hours by water spray. Safety Wear hand gloves, safety shoes and safety goggles while using and handling the product. In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-POWER SEAL is a general purpose cementitious waterproofing system which protects and waterproofs concrete structures by crystallization. The active chemicals react with moisture in the concrete resulting in crystalline formation within the pores and capillary tracts of concrete thus waterproofing the structure against penetration of water and other liquids from any direction. CAC®-POWER SEAL gives a strong and lasting waterproofing protection against dampness and ground water hydrostatic pressure. Domains of Application CAC®-POWER SEAL is used to waterproof underground concrete structures affected by water infiltration such as internal or external foundations, basements, lift shafts, underground garages and store rooms. CAC®-POWER SEAL is ideal for waterproofing internal and external concrete walls of: tanks, cisterns containing drinking water or mildly aggressive liquids and to water proof the new or degraded concrete of: reservoirs, drainages systems, tunnels. Advantages • Self-healing property with sealing cracks or voids up to 0.5mm by crystal formation • Integral part of concrete therefore no chance of peeling off. • Withstands negative hydrostatic pressure beyond 16 Bar. • Crystals are insoluble in water therefore voids are sealed permanently. • Excellent performance when used in negative side waterproofing. • Non-toxic and non-hazardous for drinking water and aquatic /marine life. Indicative Characteristics Hard dry 24 hours Permeability to water (as per IS 2645) Nil Chloride Content (as per BS 5075, part I) Nil Resistance to hydrostatic Pressure at 16 Bar, DIN 1048 Part 5 No leakage, Passes test Mixed Density, kg/ l 1.8 ± 0.2 Method of Application Surface Preparation The concrete surface must be clean and free from laitance, oils, grease, curing agents or other foreign particles, sand blast or acid etch surface before treatment. Concrete surface must be sound. Rout out visible cracks exceeding 0.4 mm wide, honeycombed pockets to depth about of about 40 mm and width of 25 mm. Mix three parts of CAC®-POWER SEAL to one part water by weight, until stiff mortar consistency is achieved. Prime concrete surface with one slurry coat of CAC®- POWER SEAL before applying the mortar mix onto area to be patched, tightly sealing cavity. CAC®-POWER SEAL must be applied on damp substrate only to ensure maximum chemical penetration. Pre‐wet substrate until damp prior to application of CWC®SMART SEAL. Mix 7-8 litre of water to 20 kg. Always mix the powder to the clean water by using a mechanical stirrer. Mix for two minutes until a smooth lump free consistency is achieved. CAC®-POWER SEAL Crystalline Cementitious Waterproofing System
Version: CS/V1/0124 Application Apply a minimum of 2 coats in perpendicular directions, using block brush or roller. The second coat must be applied while the first coat is still green but is sufficiently set so that it is not drawn off while applying the second coat. The mixed material must not be applied at temperature below 5 degrees Celsius or on frozen surface. Dry Shake Method (Negative Waterproofing) Sprinkle CAC®-POWER SEAL powder directly from the packaging after allowing concrete to achieve initial set. Sprinkle CAC®-POWER SEAL at the rate of 3‐3.5 Kg/m2 evenly and trowel to required finish or powder float. Dry Shake Method (Positive Waterproofing) Sprinkle CAC®-POWER SEAL powder directly from the packaging at the rate of 2 Kg/m2 evenly onto the lean concrete substrate just before pouring on the concrete. Curing After CAC®-POWER SEAL coating has hardened, cure the treated surface with a light mist of clean water at regular intervals three times a day, for the initial two or three days. In extremely hot water curing period may have to be extended to several period. Coverage For slurry coat/brush application method, apply at the rate of 1-1.5 Kg/m2 in two coats depending on the area of application. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C. Precautions Protection of CAC®-POWER SEAL is not obligatory. However, if used on external areas, subjected to heavy rain, harsh sunlight or frost, the finished application should be protected for at least 24 hours. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-POWER TRANSIL is a solvent-based Silane /Siloxane based water repellent compound for protection of concrete and masonry work. It complies BS 3826‐1969 Class A and Class B as silicon resinbased water repellent. It is equally suitable for existing and new structures. Advantages • Penetrates the substrates. • Non- staining • Reduces water and chloride intrusion. • Increase Freeze-thaw resistance. • Protects against algae and fungus growth • UV Resistance- does not yellowing in sun rays exposure. • Minimises efflorescence. Domains of Application CAC®-POWER TRANSIL is efficient for both old and new surfaces and can be used externally and internally. As an external coat, it can be applied on exposed brick work, masonry surfaces, concrete, stone claddings, cement plaster, joints, pre‐cast units etc. As an internal coat, CAC®POWER TRANSIL can be applied over plaster, plaster of Paris, brick walls, to prevent moisture infiltration, dampness of walls plaster cracking and blistering of paint. Technical Properties Appearance of cured film Colorless Specific Gravity at 27⁰C 0.88 Drying time 2 hours Coverage (Theoretical) 2-6 m2 /litre depending on surface conditions Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C Packing 20 L metal drum Precautions • Store the material at the 2⁰ to 40⁰C temperature range in shaded cool place and keep it away from fire and any heated body. • Do not smoke during application. • Store the material in a ventilated area. • Highly in-flammable Cleaning Clean all tools with MEK or any standard solvent before hardening starts or immediately after the used. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet. CAC®-POWER TRANSIL Silane/Siloxane Based water Repellent Compound for Masonry and Concrete
Version: CS/V1/0124 Description CAC®-POWERTHANE AR is two component, high solid content liquid applied elastomeric polyurethane resin based cold applied coating system with anti-root property. Ideally suited for waterproofing of green roofs, walls conforming to ASTM C-836-95 & ASTM C – 898-95. Domains of Application CAC®-POWERTHANE AR is formulated to provide an easy, fast and sure system for waterproofing and protecting of New and old green roofs, terraces, podiums and planters. Indicative Characteristics Appearance of cured film Black Specific Gravity at 27⁰C 1.3±0.1 Solid content, % (w/w) >90 Mixing Ratio, Pack –A: B ( by wt.) 20:1 Touch dry at 27⁰C, 70% RH 4-6 hours Application Temperature, ⁰C 2-40 Elongation at break at 7 days, % >500 Tensile Strength, 7 days, N/mm2 >2 Initial cure at 270C, for pedestrian traffic 24 hours Full cure, days 7 Coverage 1.2-1.3 kg/mm/m2 Advantages • Can be applied by brush or roller. • No root penetration through the hardened coating • No harm on live plants • On drying CAC®-POWERTHANE AR forms a seamless protective and waterproof membrane. • Being viscous it does not sag when applied on vertical surfaces. CAC®-POWERTHANE AR has excellent adhesion to dry as well as primed surfaces of concrete, tile, plaster, well prepared metal surfaces. • Cured membranes of CAC®-POWERTHANE AR remain highly flexible even at extremes temperature range (-25C to 120C). Method of Application Surface Preparation The surfaces to be applied should be dry, cleaned and free from oil and grease. Loose particles should be removed and damaged spots repaired first. Cracks should be filled up using CAC®-SJ CRETE cement MORTAR. CAC®-POWERTHANE THANE-P is recommended to improve the adherence of CAC®- POWERTHANE AR Membrane on the substrate as a primer coat. Mixing A suitable power-driven mixer / stirrer is recommended for uniform mixing of CAC®-POWERTHANE AR. Stir the base and hardener separately. Add additive into the base and stir well till a uniform color is achieved. All packs are pre-weighed and ready for on-site mixing. Application CAC®-POWERTHANE AR can be applied by brush or roller. Alternately can be applied by a suitable spray gun or sprayed by a rubber squeegee. Additional layer must CAC®-POWERTHANE AR Liquid Applied Polyurethane Based Elastomeric Anti-Root Protective / Waterproofing Coating
Version: CS/V1/0124 only be applied when previous layer has dried. The surface appearance can be improved by smoothening the last coat with a felt roller. Recommended consumption of product should be followed. For multiple coats allow sufficient drying between coats. Wherever possible apply coats at right angles to each other to achieve even thickness of coating. Recommended film thickness should be 1mm to 1.5mm depending on site requirements. Application Sequence 1. Surface preparation – Moisture Checking & grinding. 2. Application of Primer. 3. Application of CAC®-POWERTHANE AR in two coats. 4. Protection of CAC®-POWERTHANE AR coating and joint sealing. Shelf Life & Storage 6 months from the date of manufacturing when stored in unopened, original sealed and dry condition at a temperature range from +2⁰C to 40⁰C. Packing 26 kg (Based -25 Kg, Additive- 1Kg) Precautions • Store the material at the 5⁰ to 40⁰C temperature range in shaded cool place and keep it away from fire and any heated body. Clean all tools with MEK or any standard solvent before polymerization starts. • Mix only sufficient materials for immediate requirements. Leave the mixed material to stand for 5-8 minutes to enable entrapped air, if any, to escape from the mix and then use as quickly as possible. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-POWERTHANE is a single component, bitumen / coal tar free high solid content liquid applied elastomeric polyurethane resin based cold applied coating system. Ideally suited for waterproofing of roofs, terraces, walls, basement conforming to ASTM C-836-95 & ASTM C – 898-95 Domains of Application CAC®-POWERTHANE is formulated to provide an easy, fast and sure system for waterproofing and protecting of new and old roofs, terraces, podiums, basement, swimming pool, planters, etc. Technical Specifications Appearance of cured film Black, Grey Specific Gravity at 27⁰C 1.3 ± 0.1 Solid content, % (w/w) >90 Touch dry at 27⁰C, 70% RH 4 - 6 hours Application Temperature, ⁰C 2 - 40 Elongation at break at 7 days, %, ASTM D412 >500 Tensile Strength, 7 days, N/mm2 , ASTM D 412 >2.2 Initial cure at 270C, for pedestrian traffic Within 24 hours Crack Bridging Capacity, mm 3mm (Minimum) Full cure, days 7 Theoretical Coverage (WFT) 1.3 kg/mm/m2 Advantages • Can be applied by brush or roller • On drying CAC®-POWERTHANE forms a seamless protective and waterproof membrane. • Being viscous it does not sag when applied on vertical surfaces. CAC®-POWERTHANE has excellent adhesion to dry as well as primed surfaces of concrete, tile, plaster, bituminous roofing felt, asphalt coating and metal. • Cured membranes of CAC®-POWERTHANE remain highly flexible even at extremes temperature range (-25°C to 120°C). Method of Application Surface Preparation The surfaces to be applied should be dry, cleaned and free from oil and grease. Loose particles should be removed and damaged spots repaired first. Cracks should be filled up using CAC®-SJ RETE cement MORTAR / epoxy mortar. CAC®-POWERTHANE P is recommended to improve the adherence of CAC®- POWERTHANE Membrane on the substrate as a primer coat. However, CAC®-POWERTHANE can be directly used over cleaned, dust free, sound concrete surface. Ensure the surface moisture is not more than 8% prior to application of coating / primer. Mixing Stir well before using of CAC®-POWERTHANE. Application CAC®-POWERTHANE can be applied by brush, roller. Alternately can be applied by a suitable spray gun or spread by a rubber squeegee. Additional layer must only be applied when previous layer become dry Recommended consumption of product should be CAC®-POWERTHANE Liquid Applied Polyurethane Based Elastomeric Protective / Waterproofing Coating
Version: CS/V1/0124 followed. For multiple coats allow sufficient drying application (time gap between two coats : 8-12 hours) between coats. Wherever possible apply coats at right angles to each other to achieve even thickness of coating. Recommended film thickness should be 700 microns to 1000 microns for normal waterproofing using 1.0-1.3kg material. Higher thickness (1000 microns to 2000 microns) of coating is also used depending on site requirement. Application Sequence 1. Surface preparation – Moisture Checking & grinding. 2. Application of Primer. 3. Application of CAC®-POWERTHANE in two coats. 4. Protection of CAC®-POWERTHANE coating and joint sealing. Shelf Life & Storage 6 months from the date of manufacturing when stored in unopened, original sealed and dry condition at a temperature range from +2⁰C to 40⁰C Packing 25 kg Buckets Precautions • Store the material at the 2⁰ to 35⁰C temperature range in shaded cool place and keep it away from fire and any heated body. Clean all tools with MEK or any standard solvent before polymerization starts. • Do not keep left over material in open condition. • Dot not applies the coating if the rain is expected within 24 hours. • Do not apply coating thickness more than 500 microns in one coat. If the total coating thickness is more than 500 microns apply in multiple layers. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected, wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-POWER LATEX is a single component, polymeric synthetic rubber emulsion (SBR), which can be added to any cementitious formulation, to achieve bonding and waterproofing properties. Domains of Application • In rendering / plastering work on all brick walls in Residential and Industrial Structures. • In silos, basement structures and for dampproof course in residential buildings. • For repair / maintenance work of existing damp wall, saltpetre action in brick work. • As an integral damp proofing /waterproofing compound in concrete for roof, slab etc. • In marine structures and sea‐facing buildings. Advantages • Ensure complete water repellent concrete. • Eliminates / Reduces dampness from the plastered surface of the brick work. • Protects concrete from weak acid / salt solution, oil and hydrocarbons. • Prevents / Reduces sweating, efflorescence, saltpetre action. • Resists fungal growth on the plastered surface of the brick. Indicative Characteristics Form Milky white liquid Specific Gravity@ 30°C 1.03 ± 0.02 pH 7 - 9 Bond Strength, kg/cm2 Not less than 30 Flexural strength at 28 days, kg/cm2 Not less than 70 Surface Preparation: • For crack filing or grouting, follow standard codes of practice, i.e. the crack lines should be chipped and exposed to form a V‐groove, threaded G.I. Nozzles to be affixed at regular intervals, using quick setting cement additives, e.g. CAC®-POWER NO-3 or CAC®-POWERCEM-C) ‐ polymeric grouting compound for flowability and CAC®-POWER LATEX is to be added as per recommended dosages. • All surface should be thoroughly wetted to a saturated, surface‐dry (SSD) condition before applying CAC®-POWER LATEX on it. Method of Application CAC®-POWER LATEX is versatile product which can be mixed with cement slurry, mortar, concrete or grout, as per recommended dosage in each case. Masons enjoy using it as an additive to repair mortars and renderings, to arrest rebound loss, due to its thixotropic properties. An excellent remedy against rising dampness, salt‐Petre action and damp walls, when used as a plaster additive. In Cement Slurry Dilute 100 gms. CAC®-POWER LATEX with 400 gms. of clean water. Pour 1 kg. Cement to this milky solution and keep mixing till it forms a uniform slurry. This slurry will cover about 2 m2 and it will form an excellent bond coat, on which an overcoat can be applied, while the bond coat is tacky. As Damp-Proof Course (DPC) Depending on ground water label, location and seasonal moisture contents of the substrate, CAC®-POWER LATEX can be diluted with gauging water accordingly; either in the ration 1:4 or 1:6 and used to hydrate the CAC®-POWER LATEX SBR Latex Based All Purpose Waterproofing and Bonding Compound
Version: CS/V1/0124 flooring/DPC material. In marshy areas, a slurry coat (1: 4: 10 = Latex: Water: Cement) is recommended. As Direct Bond Coat The surface should be thoroughly cleaned and roughened for mechanical key. Mix 2 parts of cement with 1 part of diluted CAC®-POWER LATEX (Latex: Water =1:1 to 1:4,) and apply evenly over the substrate, using a brush. The new top coat should be applied when this primer coat is still tacky. As a prime coat for bonding, consumption of CAC®-POWER LATEX will be about 200 to 300 gm/ m2 depending on the porosity of the substrate. As Mortar/Render Dilute CAC®-POWER LATEX with water. Add this diluted solution of CAC®-POWER LATEX to cement – sand mixture, the mixture will become creamy and user friendly. Masons. Enjoy using this, as the speed of plastering also increase. Dilution of CAC®-POWER LATEX with water can be done in the ratio of 1:2 to 1:10 depending on the severeness of the water seepage. As Putty for Joints Mix CAC®-POWER LATEX with water in the ratio 1:1 to form liquid A. Mix one part cement to three parts of sand to form powder B. Mix A: B in the ratio 1: 8 to form a mortar of putty consistency, for application in joints. Apply putty in SSD condition after proper nosing of joints; cure for 28 days. In Cementitious Grouts CAC®-POWER LATEX can be added to freshly prepared grout and used either for Pocket grouting, base‐plate grouting or for injection purposes. FOR INJECTION GROUTING: mix 2 to 3 kg. Latex per bag of cement, along with other grouting admixtures. FOR BASEPLATE and POCKET GROUTING: Dilute Latex with gauging water in the ratio 1:8. In Concrete In any nominal mix, CAC®-POWER LATEX can be added with the gauging water in conjunction with other admixtures, while producing concrete. The dose of CAC®-POWER LATEX in concrete, shall be between 2% and 6% by weight of Cement, or as advised by our Technical Services. CAC®-POWER LATEX can also be used in successive concrete coats to avoid cold joints. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C Packing 1 kg, 5 kg, 20 kg and 200 kg container. Precautions • CAC®-POWER LATEX System must be applied when ambient temperature is above 10°C and below 35°C. • Only CAC®-POWER LATEX diluted with water should not be used as a bond coat or for priming purposes; instead, neat cement should be added to a slurry consistency for priming. • While churning a mortar in a bowl, mixing should not be continued for too long. Mortar should be poured out, as soon as it is cohesive. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-BD CRETE is two components (Component A – Resin, and Component B ‐Hardener) solvent free low viscosity free flowing, fast curing epoxy resin system. Domains of Application • As an injection resin with good adhesion to dry concrete, mortar, stone, steel and wood. • To fill and seal voids and cracks in structures such as bridges, industrial and residential buildings, e.g. columns, beams, foundations, walls, floors and water retaining structures. • Can be used as penetrating concrete surface sealer for dust proofing due its ultra-low viscosity. Indicative Characteristics Mix Ratio by wt. Part A:B 4:1 Color of mixed products Light to Dark Amber Pot life at 27⁰C minutes 40 Relative Density of mixed material, 30⁰C 1.09 Viscosity, cps at 30⁰C 270 Compressive Strength, N/mm2 , 24 hours 53 7 days, at 30⁰C 75 Flexural Strength, N/mm2, 7days, 30⁰C 13 Chemical Resistance, Inorganic alkali, and acid solution (10%) No change Consumption per 5 kg pack 4.5 - 4.6 Litres Advantages • Designed especially for pressure injection into concrete for carrying structural repairs. • Due to its low viscosity, it can be injected into extremely fine cracks also. • The cured resin possesses high mechanical strength, excellent adhesion, practically no shrinkage and chemical resistance. • Fine cracks, joints and small voids can be successfully sealed with CAC®-BD CRETE. • Although CAC®-BD CRETE has a very high strength, the cured material is not brittle and remains a slight flexible in nature. Method of Application Surface Preparation The area to be treated should be properly cleaned to remove dust, laitance, grease, fungus etc. As a guideline, injection nipples are fixed in a square grid 500 mm c/c depending on the cracks and nature of concrete. If required for effective treatment, the grid may be reduced or increased. Before the injection starts all cracks and crevices are to be sealed with CAC®-BD CRETE mortar (Resin- 2part, Hardener -0.5 part and fine silica sand 13 to 18 part) or any other suitable quick setting mortar. This mortar can also be used for surface sealing for other porous areas. Mixing Mix the entire component ‐ B (Hardener) with Component ‐ A (Resin). Mix for 2‐3 minutes to uniform colour without any streak using a drill and paddle (speed approx. 250 ‐ 400 R.P.M.) mixer so as to avoid any entrapped air. Mix only sufficient materials for immediate requirements. Leave the mixed material to stand for 2‐3 minutes to enable entrapped air, if any, to escape from the mix and then use as quickly as possible. CAC®-BD CRETE Low Viscosity Solvent Free High Strength Injectable Epoxy Grouting Compound
Version: CS/V1/0124 Application In case of application by injection method, the grout mixture should be pumped by a positive displacement plunger type pump. Inject at slow and even pressure through the injecting nipples till refusal or when the grout oozes out from the nipple immediately adjacent to or above the one being injected. The mixed material can also be applied by simple pouring the material through the repairable cracks or both the surfaces to be joined. The excess material must be removed with a sharp scraper or a concrete finishing stone for a smooth and flat finish. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C. Packing 5kg, Pack- A (Resin): 4kg, Pack-B (Hardener):1kg Precautions • Store the material in shaded cool place and keep it away from fire and any heated body. Clean all tools with MEK or any standard solvent before polymerization starts. • Mix only sufficient materials for immediate requirements. Leave the mixed material to stand for 2‐3 minutes to enable entrapped air, if any, to escape from the mix and then use as quickly as possible. • Should not be mixed multiple packs at a time. This may result drastic reduction of pot life and material may gel quickly before injection process. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-EPO BOND 2X is a two-component solvent free thixotropic epoxy resin bonding system for joining old concrete to new concrete and old concrete to old concrete. Pack –A: Resin (white), Pack –B: Hardener (black) CAC®-EPO BOND 2X conforms to ASTM C 881 Grade 3 Type II. Indicative Characteristics Appearance of cured film Grey Specific Gravity at 27⁰C 1.8 ±0.1 Solid content, % (w/w) >98 Mixing Ratio, Pack –A:B ( by wt.) 2:1 Pot life, minutes at 27⁰C, 100 g mass > 45 Application Temperature, ⁰C 5 to 40 Coverage (Theoretical) 0.3-0.8 kg /m2 per coat depending surface profile Initial cure at 270C, for pedestrian traffic After 24 hours Slant- Shear Bond Strength, at 14 days, N/mm2 12 (minimum) or concrete failure Compressive Strength, 14 days, MPa > 60 Advantages • Provides a permanent bond. • Cures in both dry and damp conditions. • Thixotropic ‐ can be applied on vertical and overhead surfaces without sagging. • Can be used as bonding agent for mortars, renders, stone, steel, iron etc. • Easy to mix and apply. • Excellent adhesion to most building material . Domains of Application It is mainly used to bond permanently freshly mixed concrete or mortar, glazed bricks, tiles, steel or other structural material to old sound concrete. It is based on a 100% epoxy formulation and contains no solvents or water diluents CAC®-EPO BOND 2X is a time tested dimensionally stable compound, which has been extensively used for structural bonding. Method of Application Surface Preparation Surface should be clean, free from dirt, loose particles, oil, grease or other foreign material. Deep contaminated concrete or metal should be thoroughly cleaned by wire brush. Ensure that the surface is not too wet during application of Bonding Agent. Mixing A suitable power-driven mixer / stirrer is recommended for uniform mixing of CAC®-EPO BOND 2X. Stir the base and hardener separately. Add hardener into the base and stir well till a uniform color is achieved. Wait for 5 minutes for induction. Remix the mass again before apply it. All packs are pre-weighed and ready for on-site mixing. Do not use fraction of any pack. Always use whole packs for best results. Application Apply a thin layer of CAC®-EPO BOND 2X with brush or squeeze to the existing surface, working well into the substrate. Place fresh concrete/mortar while it is still tacky (2-5 hours). A second coat of CAC®-EPO BOND CAC®-EPO BOND 2X Solvent Free Epoxy Resin Based Thixotropic Bonding Agent
Version: CS/V1/0124 2X may be applied after the first thin layer of the applied CAC®-EPO BOND 2X passes its tacky stage, prior to placing the freshly mixed concrete or mortar. Good concrete practice should be followed in placing, consolidation and curing of concrete. While application, the substrate temperature should be at least 5⁰C but not above 40⁰C. Shelf Life & Storage 12 months from the date of manufacturing when stored in unopened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C Packing 6 kg kit (Resin Part A – 4 kg, Hardener Part B – 2 kg) Precautions • Store the material at the 5⁰ to 40⁰C temperature range in shaded cool place and keep it away from fire and any heated body. Clean all tools with MEK or any standard solvent before polymerization starts. • Mix only sufficient materials for immediate requirements. Leave the mixed material to stand for 5-8 minutes to enable entrapped air, if any, to escape from the mix and then use as quickly as possible. • Thixotropy or anti sagging property is greatly influenced with surface temperature. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-POWER CRETE 41 ULV is two components (Component A –Resin, and Component B ‐Hardener) solvent free ultra-low viscosity free flowing, fast curing epoxy resin system. Domains of Application • As an injection resin with good adhesion to dry concrete, mortar, stone, steel and wood. • To fill and seal voids and cracks in structures such as bridges, industrial and residential buildings, e.g. columns, beams, foundations, walls, floors and water retaining structures. • Can be used as penetrating concrete surface sealer for dust proofing due its ultra-low viscosity. Indicative Characteristics Mix Ratio by wt. Part A:B 4:1 Color of mixed products Light to Dark Amber Pot life at 27⁰C minutes 35 Relative Density of mixed material, 30⁰C 1.08 Viscosity, cps at 30⁰C 160 Compressive Strength, N/mm2 , 24 hours 51 7 days, at 30⁰C 76 Flexural Strength, N/mm2, 7days, 30⁰C 14 Chemical Resistance, Inorganic alkali, and acid solution (10%) No change Consumption per 5 kg pack 4.5 - 4.6 Litres Advantages • Designed especially for pressure injection into concrete for carrying structural repairs. • Due to its low viscosity, it can be injected into extremely fine cracks also. • The cured resin possesses high mechanical strength, excellent adhesion, practically no shrinkage and chemical resistance. • Fine cracks, joints and small voids can be successfully sealed with CAC®-POWER CRETE 41 ULV. • Although CAC®-POWER CRETE 41 ULV has a very high strength, the cured material is not brittle and remains a slight flexible in nature. Method of Application Surface Preparation The area to be treated should be properly cleaned to remove dust, laitance, grease, fungus etc. As a guideline, injection nipples are fixed in a square grid 500 mm c/c depending on the cracks and nature of concrete. If required for effective treatment, the grid may be reduced or increased. Before the injection starts all cracks and crevices are to be sealed with CAC®- POWER CRETE 41 ULV mortar (Resin- 2part, Hardener -0.5 part and fine silica sand 13 to 18 part) or any other suitable quick setting mortar. This mortar can also be used for surface sealing for other porous areas. Mixing Mix the entire component ‐ B (Hardener) with Component ‐ A (Resin). Mix for 2‐3 minutes to uniform colour without any streak using a drill and paddle (speed approx. 250 ‐ 400 R.P.M.) mixer so as to avoid any entrapped air. Mix only sufficient materials for immediate requirements. Leave the mixed material to CAC®-POWER CRETE 41 ULV Ultra Low Viscosity Solvent Free High Strength Injectable Epoxy Grouting Compound
Version: CS/V1/0124 stand for 2‐3 minutes to enable entrapped air, if any, to escape from the mix and then use as quickly as possible. Application In case of application by injection method, the grout mixture should be pumped by a positive displacement plunger type pump. Inject at slow and even pressure through the injecting nipples till refusal or when the grout oozes out from the nipple immediately adjacent to or above the one being injected. The mixed material can also be applied by simple pouring the material through the repairable cracks or both the surfaces to be joined. The excess material must be removed with a sharp scraper or a concrete finishing stone for a smooth and flat finish. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C. Packing 5kg, Pack- A (Resin): 4kg, Pack-B (Hardener):1kg Precautions • Store the material in shaded cool place and keep it away from fire and any heated body. Clean all tools with MEK or any standard solvent before polymerization starts. • Mix only sufficient materials for immediate requirements. Leave the mixed material to stand for 2‐3 minutes to enable entrapped air, if any, to escape from the mix and then use as quickly as possible. • Should not be mixed multiple packs at a time. This may result drastic reduction of pot life and material may gel quickly before injection process. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-POWERCRETE 2115 is three components solvent free, fast curing, high strength epoxy mortar. Pack –A: Base, Pack –B: Hardener, Pack-C: Graded Filler. Domains of Application The cured resin possesses high mechanical strength, excellent adhesion, practically no shrinkage and a chemical resistance property which is used as bedding or under filling mortar, anchoring of bolts, rebar, dowel bar, pocket grouting or to repair horizontal concrete surfaces such as Industrial Floors, Kerb stones, Joint arises in the Highways, Bridge Decks and Concrete Runways. Indicative Characteristics Mixing Ratio (Pack A: B:C), by wt. 2: 1:15 Specific Gravity at 30⁰C 1.95-2.15 Pot life, minutes, 30°C >30 minutes Comp. Strength, 14 days, MPa > 70 Tensile Strength, N/mm2, 14 days 15 (Minimum) Flexural Strength, N/mm2, 14 days 20 (Minimum) Shrinkage Non‐shrink Chemical Resistance Unaffected by a wide range of Chemicals, Oils etc. Water absorption, ASTM D 570 Passes Test (Less than 1%) Advantages • For carrying out structural repairs it can be filled into concrete/mortar voids/pockets • Cured resin possesses high mechanical strength, excellent adhesion, non - shrinking properties and a chemical resistance property. • Can be used as a Epoxy Mastic. • Although CAC®-POWERCRETE 2115 has a high strength, the cured material is not brittle and retains a slight flexible nature. • It is supplied in pre-measured quantities of component-A (Resin), component-B (Hardener) and component-C (Special Aggregate) according to the mixing proportion. Method of Application Surface Preparation The area to be treated should be properly cleaned to remove the dust, laitance, grease, fungus etc. To get better adhesion, apply a bond coat of PRIMER before application of CAC®-POWERCRETE 2115 mortar. Mixing Mix all the Component - B (Hardener) with Component - A (Resin). Leave the thoroughly mixed materials to stand for 2-3 minutes to enable entrapped air to escape from the mix. Add Component - C (Special Aggregate) and again mix well using a drill and paddle (maximum 500 R.P.M.) or manually. Mix only sufficient material for immediate requirement. and use as quickly as possible, within its pot life. Application The product shall be spread by steel trowel to the required thickness. The entire mixed material should be placed on to the primed surface and spread slowly and evenly when the primed surface is still slightly tacky. CAC®-POWER CRETE 2115 High Strength Epoxy Mortar
Version: CS/V1/0124 Material shall be tamped with a wooden /steel float to get maximum compaction after spreading of CAC®- POWER CRETE 2115. While application, the substrate temperature should be at least 50C but not above 400C. Ensure all existing expansion joints are continued through the CAC®-POWER CRETE 2115. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C Packing 18 kg kit. Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Précautions • Store the material at the 5⁰ to 40⁰C temperature range in shaded cool place and keep it away from fire and any heated body. Clean all tools with MEK or any standard solvent before polymerization starts. • Mix only sufficient materials for immediate requirements. Leave the mixed material to stand for 5-8 minutes for induction reaction followed by remixing and then use as quickly as possible. • Do not mix large quantity at a time; this may lead shorter pot life. Use the mixed material within the 10- 20 minutes after mixing to avoid gelling. • Application temperature must be 3⁰C above the dew point but not more than 40⁰C. • Do not apply on wet surface though bond strength of slightly damp concrete surface is good. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124 Description CAC®-MB 80 is a single component cementitious, polymer modified repair mortar to provide high strength properties. This is used as a micro concrete material to repair damaged structural concrete especially in restricted accessible areas. It is based on cement, graded aggregates and special additives. CAC®-MB 80 can be applied in thickness up to 100 mm thickness. It is suitable to apply by trowel, knife, hand or pump. More Layer thickness can be achieved in repeated layers. It is used as a premixed mortar for concrete repairs and structural strengthening. Product Recommendation • CAC®-MB 80 is a cementitious repair compound which is used to reinstate damaged and deteriorated concrete for structural repairs and strengthening • CAC®-MB 80 Micro concrete is highly recommended for complicated structural repair to increase or decrease the design section in consultation with the Structural Designer • The product can be used for any kinds of structural repair like honey combing, cold joints, big pockets, surface repair to enhance the strength as per the original concrete mix design • The micro concrete is Specially designed with combination of different micro fine materials and 4.75mm coarse aggregates, the special additives manufactured by CAC are also part of the designing the material to take of the care strength, bonds (with old concrete), and helps to maintain the workability for proper flow ability to cover small gaps/ congested reinforcement. • CAC®-MB 80 Micro concrete is designed not only to increase the strength but to enhance the durability because the selected SCM materials are under Nano technologies. • CAC®-MB 80 Micro concrete need to be followed by our technical team guidelines as per given methodology mandatorily. Advantages • Controlled expansion to ensure positive surface contact and low water permeability. • Chloride and iron free, hence no rusting or staining on exposed edges. • Pre‐mixed, addition of water is only needed. • Easy to pour free flowing and self-levelling nature, it can be pumped or poured into restricted locations. Technical Specifications: Appearance Free flowing grey cementitious powder Compressive Strength, N/mm2 (Typical) at 27⁰C, as per IS 4031 Free flowing Mix (W/P= 0.14) 1 days >12 3 days >35 7 days >50 28 days >80 Free linear Expansion, ASTM C 827 0-2% Fresh wet density, kg/m3 2300-2450 Material required for 1m3 Volume of Grout, kg 1950-2150 CAC®-MB 80 Single Component High Strength Pre-Mixed Flowable Micro Concrete
Version: CS/V1/0124 Method Of Application: Surface Preparation 1. All defective columns need to be chased 42mm-45mm exposed on all the sides including cover concrete. 2. The original section of the column needs to be the same as per the design without changing the original dimension. 3. The original column section needs to be chased as per Sr. (1) i.e.45mm each side by the help of light weigh Chisel hammer or using mechanical device by skilled workmen. 4. The exposed surface needs to be cleaned by wire brass, ensure the exposed surface should be free from all loose particles & dust. 5. The exposed surface to be cleaned by fresh water & leave the surface 6 to 8 hours, to allow the surface to get air day 6. One coat of bonding agent CAC SJ CRETE (1:1) to be to applied over the exposed surface by brass. 7. Exposed surface creates the shuttering material 600mm vertically in a such a way the column needs to maintain original dimension and ensure the column section should not be changed as per the design. 8. The shuttering needs to be completed within 4hrs from the application of CAC SJ CRETE (Bonding Primer) Mixing Use mechanical mortar mixers, preferably of the slow speed (250-350 rpm) paddle mixer or revolving drum type mixer. Hand mixing rarely achieves the desired result. Allow approx 5 minutes for mixing. Thorough mixing is essential for achieving maximum results. Add CAC®-MB 80 slowly into recommended amount of clean water in a mixer. Use as little water as is required for ease of placement. For Flow Able Mix :2.85 –3.0 kg of water to 25 kg of CAC®MB 80 Job placing conditions, including temperatures may require mixing water adjustments as may be essential for practical purposes. Small trial batches to ascertain the best working consistency for the operation are recommended. Application • Prepack CAC®-MB 80 micro concrete to be added with Water as per the Technical Data Sheet given by the manufacturer. • The weighted material to be mixed with heavy duty slow speed mixing machines fitted with mixing paddle about 3 to 5mins till the mix reaches homogeneous, special precaution need to be taken care, the treated area should not be poured at one time. • 600mm Vertical shuttered area will be covered in three phases with a 10minutes interval, means 200mm can be poured at a time. • During the micro concreting slightly tap the shuttering continuously from outside till completion of the process. Curing Curing is essential part of CAC®-MB 80 system. After completion of concreting work, the open edges shall be cured by applying suitable Curing compound or any other effective curing membrane manufactured by CAC. Other curing methods, such as covering with plastic sheet, wet hessian cloth is also accepted. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C
Version: CS/V1/0124 Packing 25kg waterproof laminated HDPE bag Safety • Wear hand gloves, safety shoes and safety goggles while using and handling the product. • In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.
Version: CS/V1/0124
Version: CS/V1/0124 Description CAC®-POWERCEM MC 40 is a single component cementitious, polymer modified repair mortar to provide high strength properties. This is used as a micro concrete material to repair damaged structural concrete especially in restricted accessible areas. It is based on cement, graded aggregates and special additives. CAC®-POWERCEM MC 40 can be applied in thickness up to 100 mm thickness. It is suitable to apply by trowel, knife, hand or pump. More Layer thickness can be achieved in repeated layers. It is used as a premixed mortar for concrete repairs and structural strengthening. Indicative Characteristics Appearance Free flowing grey powder Compressive Strength, N/mm2 (Typical) at 27⁰C, as per IS 4031 Free flowing Mix (W/P= 0.15), Typical 3 days >16 7 days >32 28 days >40 Free linear Expansion, ASTM C 827 0-2% Coefficient of Thermal Expansion, per ⁰C 11-12x10-6 (Similar to Concrete) Young’s Modulus, N/mm2 27000 Fresh wet density, kg/m3 2050-2250 Material required for 1m3 Volume of Grout, kg 1850-1950 28 days Comp. Strength, Blended with 50% 10mm aggregate >45 N/mm2 (Typical) at 27⁰C Domains of Application CAC®-POWERCEM MC 40 is a cementitious repair compound which is used to reinstate damaged and deteriorated concrete for structural repairs and strengthening. Advantages • Controlled expansion to ensure positive surface contact and low water permeability. • Chloride and iron free, hence no rusting or staining on exposed edges. • Pre‐mixed, addition of water is only needed. • Easy to pour free flowing and self-leveling nature; it can be pumped or poured into restricted locations. Method of Application Surface Preparation Surface laitance and unsound concrete must be chipped away and smooth surface should be made reasonably roughed to provide proper bonding between old concrete to new micro concrete, after cleaning, saturate the concrete surfaces with clean water. Ensure that the formwork has suitable drainage outlet for excess water so that no free-standing water is present on surfaces before applying of CAC®-POWERCEM MC 40. Mixing Use mechanical mortar mixers, preferably of the slow speed (300-400 rpm) paddle mixer or revolving drum type mixer. Hand mixing rarely achieves the desired result. Allow approx. 5 minutes for mixing. Thorough mixing is essential for achieving maximum results. Add CAC®-POWERCEM MC 40 slowly into recommended amount of clean water in a mixer. Use as little water as is required for ease of placement. CAC®-POWERCEM MC 40 Single Component General Purpose Pre-mixed Flowable Micro Concrete
Version: CS/V1/0124 For Flowable Mix :3.50 – 4.25kg of water to 25 kg of CAC®-POWERCEM MC 40 (W/P Ratio: 0.14 to 0.17) For Plastic Mix: 3.00 – 3.75kg of water to 25 kg of CAC®- POWERCEM MC 40 (W/P Ratio: 0.12 to 0.15) Job placing conditions, including temperatures may require mixing water adjustments as may be essential for practical purposes. Small trial batches to ascertain the best working consistency for the operation are recommended. Application Pre-wet the existing concrete surface to an SSD condition prior to application of micro concrete. In order to prevent air voids, apply mixed CAC®-POWERCEM MC 40 from one side or corner only. CAC®- POWERCEM MC 40 should be placed within half an hour of mixing. During that time keep material in mixer well agitated. After half an hour discard any mix that shows signs of stiffening. Flowable mix may be used with low pressure cement grouting equipment or may be hand rodded into restrained sections. High points must be adequately vented to allow entrapped air to escape. Plastic mortar may be rodded into place or trowel handled where freedom of movement permits. Consistency can range from thick cream to smooth plastic. For large volume of placement areas CAC®- POWERCEM MC 40 may be pumped with a heavy-duty diaphragm pump, screw or any other standard pump. CAC®-POWERCEM MC 40 shall be used in the thickness range of 20mm to 100mm in single pour. For thickness of a section is more than 100 mm, 40-50 % (by weight of CAC®-POWERCEM MC 40) 6-10mm down washed coarse graded aggregate shall be used to reduce temperature built up which may cause crack in the hardened micro concrete. For large flat floor area, 50% aggregate can also be used if the thickness is 50- 75mm with glass/aluminium strip in 1.5 -2 m box grid to avoid irregular crack development. Curing Curing is essential part of CAC®-POWERCEM MC 40 system. After completion of concreting work, the open edges shall be cured by applying suitable CAC®- POWER KURE WB or any other effective curing membrane manufactured by CAC. Other curing methods, such as covering with plastic sheet, wet hessian cloth is also accepted. Shelf Life & Storage 12 months from the date of manufacturing when stored in un-opened, original sealed and dry condition at a temperature range from +5⁰C to 40⁰C Packing 25kg waterproof laminated HDPE bag Safety ▪ Wear hand gloves, safety shoes and safety goggles while using and handling the product. ▪ In case eyes or mouth are affected wash with plenty of clean water and seek medical treatment immediately. Before use, refer to the Material Safety Data Sheet.