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Your partner for material handling, dedusting and shipping technology

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Published by libertinagrimm, 2017-12-11 07:02:24

Robert Kuenzi Consulting

Your partner for material handling, dedusting and shipping technology

Your partner for material
handling, dedusting and shipping
technology

Robert Kuenzi Consulting

Sonnhaldenstrasse 2, 6373 Ennetbuergen, Switzerland

CORE AREA
AND AIM OF FOCUS

• To receive, blend, transport, store and dispatch
material between manufacturing processes -

reliable, flexible, without restrictions & losses, at
lowest costs and without fugitive dust emissions.

• This allows manufacturing units to be(come)
“lean”, cost efficient and compliant with
environmental regulation.

2

Expertise in material
handling, dedusting and

shipping technology

3

AVOIDING WASTAGES

EFFICIENT
TRANSPORT

NO UNDERUSED LOWEST
STAFF TALENTS INVENTORY

ZERO LEAN EFFICIENT
DEFECTS MANUFACTURING MOTION

NO NO
OVERPROSSESING WAITING TIME

NO
OVERPRODUCTION

4

KEY COMPETENCES

FOR MANUFACTURING UNITS

• To unload/load bulk materials from ships/barges/trains/
trucks with highest flexibility, without demurrage charges
or waiting time and without fugitive dust emissions.
• To transport materials between manufacturing processes
at full capacity -without manpower, chute blockages or
re-handling and without fugitive dust emissions.
• To avoid spillages & dust which are causing losses,
excess wear & maintenance costs, cleaning costs and
compliance issues.
• To train the workforce to identify and solve problematic
issues systematically.
• To pack bulk materials automated into bags, at
promised weights, without waiting times, stabilized for
the transport, protected against ambient conditions and
without fugitive dust emissions.

5

SERVICES OFFERED:
NEW (GREEN FIELD) PROJECTS

01
Project definition:

• Designing/reviewing plant mass-flow and flow-sheet.
• Sizing and selecting equipment.
• Defining scope of project for tendering.

02
Project selection and execution:

• Reviewing technical offers and advising in selection.
• Reviewing detailed data during project phases.
• Inspecting critical equipment in workshops.

03
Project closure:

• Reviewing installation during erection/commissioning phase
and identifying contractual deviations.

• Monitoring performance guarantee tests.
• Optimizing operation costs after project closure.

6

SERVICES OFFERED:
EXISTING (BROWN FIELD) UNITS

• Executing automatization/optimization and debottlenecking assessments.
• Providing technical due diligence for merger and acquisitions.
• Supporting capacity increase/feasibility projects.
• Capacity building and workforce training.

7

TYPICAL
OPPORTUNITIES

WITH VALUE
ADDITION

Reduced production capacity
due to auxiliary equipment limitations.
Example: Reduced grinding capacity due to

conveyor chute blockages.
Downtime of main production
equipment due to auxiliaries.
Example: Frequent raw mill stoppages due to
unexpected belt conveyor break-down’s.

8

Targeted raw material quality not achieved. High inbound & outbound
logistic costs for material handling.
Example: High lime-saturation fluctuations due
to insufficient blending/mixing in the process Example: Manual port unloading/loading and
chain. transport to multiple storage facility involving
manpower, heavy equipment and re-handling.
Excess wear on equipment.
Operational and organizational efficiency.
Example: Frequent patch-work on conveyor
chutes and duct-works (causing also wear on Example: Permanent manpower requirement to
keep production alive at bin/hopper extraction
surrounding equipment & cleaning costs).
and conveyor chutes.
High cleaning costs from
spillage & dust generation. Material dispatch (bulk/bags)
limitations or demurrage charges.
Example: Permanent employees/contractors
required for cleaning (exposing them on risk Example: Waiting times for (customers) truck’s
to receive purchased products or demurrage
when equipment in running conditions).
charges for trains or ships etc.
Inefficient metal separation.
Extreme seasonal conditions.
Example: Reduced mill capacity, vibrations,
excess roller wear, possible gear-box failures Example: Conveyor chute blockages during
cold winter or rainy monsoon season with
and high amounts of contaminated reject impacts on production or operation costs.
material (involving logistics with heavy vehicles,

manpower and process wastages).

9

WHAT OUR
CLIENTS MOSTLY VALUE

The gained benefits The services Accessibility and
exceeds by multiple are detached from response time within
equipment selling.
times the costs. 24 hours.

10

ABOUT ROBERT
KUENZI CONSULTING

• International academic knowledge in mechanical
engineering and business administration (M.B.A).

Knowledge gained from:
• Different industries: Power plant commissioning,

aluminium manufacturing, project management and
cement manufacturing.

Connected across the globe with a network of:
• Technical expertise from other service providers.
• Local and global suppliers with equipment solutions.
• Turn key providers.

11

Contact

Tel: +41 56 508 54 19
Email: [email protected]

http: www.rohne.ch

Robert Kuenzi Consulting

Sonnhaldenstrasse 2, 6373 Ennetbuergen, Switzerland


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