InductoVise™
Radyne Adjustable Induction Heater
414-481-8360 • www.radyne.com
Overview
Radyne’s patented InductoVise™ adjustable
induction heater combines the speed, quality,
precision and repeatability of induction heating
with the flexibility to easily accommodate a large
variety of parts, sizes and processes. It is perfect
for applications such as brazing, shrink fitting,
forging and heat treating.
This adjustable induction heating system
provides the freedom to heat single parts
or batches of different sized parts without
costly and time consuming changeovers. The
InductoVise™ standalone package includes
a VersaPower®-Xtreme™ power supply,
InductoVise™ adjustable coil, foot switch and
closed–loop cooling unit mounted on a compact
and mobile table-top stand.
Top: InductoVise™ unit brazing stainless steel tube to brass fitting
Bottom: InductoVise™ unit heating stainless steel bar 2” OD
414-481-8360 • www.radyne.com
Infinite Adjustability for Multiple Part Sizes
0-7” Opening
Built-in Gauge for Precise and Repeatable Results
Flexibility & Efficiency
The revolutionary design of the InductoVise™
system offers a production-friendly approach
to heating a wide variety of parts for multiple
applications. This cost effective solution
eliminates the need for multiple induction coils
and can be manually adjusted to an infinite range
of openings.
With Radyne’s InductoVise™, an operator can
heat sub-assemblies while simply holding the
part in place, or clamp the assembly to a fixture
for hands-free operation.
414-481-8360 • www.radyne.com
InductoVise™
System Overview
Radyne’s InductoVise™ system comes with the
equipment needed to get working today.
At its core, the InductoVise™ system is
powered by Radyne’s state-of-the art
VersaPower®-Xtreme™ induction power supply.
This unit has a fully adjustable digital power
output range from 0-10 kW. The system
includes our standard 6 GPM water to water
cooling system (or optional chiller for greater
mobility and/or when cooled supply water
is unavailable) — all built on a robust mobile
workstation with locking castors and a foot
switch for remote starting and stopping. This
standalone system was developed for easy
set-up and mobility using a single 480V power
connection and water feed/drain connection.
Radyne’s new InductoVise™ adjustable
induction heating system will help increase
your flexibility, streamline your processes and
improve your quality.
Production Ready
VersaPower®-Xtreme™ InductoVise™
Water to water
cooling system
or optional chiller
Mobile Cart Footswitch
414-481-8360 • www.radyne.com
Versapower®-Xtreme™
Features Lightweight “Small Footprint” design Integrated coil cooling system
Operate from 0-100% of rated power - with monitoring capabilities
Ramps up power in as fast as 50 ms 2 GB of Storage
Left or right coil mounting positions - for 1,000,000’s of recipes
- for optimal production line efficiencies Operate with optional External PLC
Connections USB Port Input Power
PLC Port (2) Modular Flanges
8 I/O, Analog/Digital Ports - for mounting coils on either left or right
Ethernet Port Water feed and drain ports
3’ interface cable with plug
515 mm W X 410 mm D X 426 mm H
Dimensions Small Cabinet 30-33 kg
20.26” W X 16.15” D X 16.75” H
65-72 lbs Remote control
Diagnostics
Operating Embedded Digital-iQ™ software
System Simple recipe programing
Real-time monitoring
Integrated Quality Real time processing protection against limits and fault/trip
Assurance Helps deliver Higher Quality Parts and enhanced repeatability
System (QAS)
Safety Equipped with safety detection technology
Shuts down unit in case of hardware failure or hazardous conditions
Must reset fault before circuit breaker can be activated
Emergency stop button & electric breaker
Flange covers – Seals water ports and electrically insulates live connections
Warranty 12 month limited warranty
Available extended warranty
Available Service 24-7 technical support and service
& Support Spare parts
VersaPower®-Xtreme™ training seminars
Technology Built-in
41441-44-8418-18-3863060• w• wwww.wra.rdaydnyen.ec.ocmom
Digital iQ™ Software
The Versapower®-Xtreme™ is equipped with the
intuitive, high speed Digital iQ™ control platform.
Specific to Radyne equipment and built for quick
and simple usability, Digital iQ™ provides advanced
communication, control, and programming features to
achieve unbeatable accuracy.
100% digital, Digital iQ™ systematically monitors
multiple electrical characteristics and allows the user
to set and adjust power limits both on demand and by
stored recipe. This unit is able to ramp from 0-100%
of rated power in as low as 50 milliseconds.
The companion Digital iQ™ software package for
desktop allows operators to remotely connect,
control, and monitor up to 10 VersaPower®-Xtreme™
units. Using fast and simple keyboard shortcuts,
a user can quickly create, edit and save heating
recipes in a password protected secure location.
Data is printable and exportable as excel workbooks
for further flexibility and control within any production
environment.
Embedded Digital iQ
Digital iQ Desktop
System Embedded in VersaPower®-Xtreme™ OS: Windows 7
Requirements and TFD models Processor: 1 GHz Intel
Memory: 256 MB RAM
Hard Drive: 20 GB HD space
Control Integrated actuator, buttons, encoder, 3.25” screen Keyboard and mouse
Remote control via PLC Remote control via Ethernet
Remote Control single, embedded system only Control up to 10 VersaPower®-
Xtreme™ Power Supplies
Right: User-friendly Digital iQ™ Interface
Real Time Monitoring
41441-44-8418-18-3863060• w• ww.wra.rdaydnyen.ec.ocmom
Radyne Corporation
211 West Boden Street
Milwaukee, WI 53207-6277
Telephone: 414-481-8360
Fax: 414-481-8303
Email: [email protected]
Web: www.radyne.com
Committed to your success
By building strong relationships.
As part of the Inductotherm Group, Radyne
is a world leading manufacturer of advanced
induction and controlled atmosphere heating
equipment, offering general purpose to full-
turnkey systems for heat treating, annealing,
brazing, bonding, soldering, coating, curing
and crystal growing used in almost every
industry sector.
Founded in 1946, Radyne offers customers
more than 70 years of industry expertise,
process engineering, induction equipment,
24/7 service and support all under one roof.
Leading manufacturers of melting, thermal processing and
production systems for the metals and materials industry worldwide.
IV-PB-317